Page 325 - Applied Process Design For Chemical And Petrochemical Plants Volume II
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314                       Applied Process Design for Chemical and Petrochemical Plants

                                Gas  Rate,ft./sec.                 4. This bed should be in three sections (two might be
                              I .o                    IO             acceptable under some circumstances, or if different
                                                                     packing were used) thereby requiring two intermedi-
                                                                     ate  combined  packing supports and  redistribution
                                                                     plates and one bottom support plate.
                                                                       Estimate pressure drop per redistribution set-up or
                                                                     support

                                                                     = 1.0 in.
                                                                     For two redistributors plus one support plate:
                                                                     Total estimated pressure drop = (3) (1.0)
                                                                     = 3 in. water

                                                                   5. Total estimated pressure drop through packed por-
                                                                     tion of tower:
                                                                     Bed AP  = 27.0
                                                                     Internals =LO
                                                                             30.0 in. water

                                                                       Say, 30 to 35 in. water (this should be 30.0 d5-20%)
                                                                   6. Estimated percent of flooding
                                                                       Reading the abscissa of Figure 9-21C at value 0.0756
                                                                     for ordinate at flooding line for dumped packing:
                             Gas Rate, lb./(Hr.)(sq.ft.)             = 0.13
                             Plate: 7/32" 0 Holes
                             1/8"  Tk.  43.2%  Free Area             Then, actual value of 0.0563 is:
                                                                                            0 0563
                                                                                                  (100)
           Figure 9-41. Flooding on perforated support plate. Used by permis-   Percent of liquid flooding = - 43.3%
                                                                                                      =
           sion of Lerner, B. J. and Grove, C. S., Jr., Ind. Eng. Chem., V.  43, No.         0.13
           1 (1 951), p. 21 6; all rights resewed.
                                                                       Note  that this rather  low value will  usually occur
                                                                     when  operating  at  the  low  L/G  values  due  to  the
                                                                     greater operating spread between flooding and load-
                              (E)
                   ( 29 ) (z) 1.732 lb/ft3                           ing (see Figure 9-21C).
                                    =
               PG=  379  570  14.7
                                                                   7. Estimated percent of loading (average)
               PL = (62.3) (1.22) = 76.1 lb/ft3                      Reading abscissa at 0.0756 for ordinate of line B gives
                                                                     ordinate = 0.078
               p = 2 cp at 104°F for liquid                                                        72.1%
                                                                                       O
                                                                                        0563
                                                                                             (100)
                                                                                                 =
                   a
               F--=  137 Table 9 - 26A note range.                   Percent of flooding = -      (not very precise)
                                                                                       0.078
                  E3                                                   This  is  an  acceptable  value  and  should  not  be
                                   2250 (
                L                         1.732  )'Ip                exceeded except in known systems. It is preferable to
               - bG /(PL  - PG )I1/*  =-             = 0.07563       operate reasonably close to the loading condition for
               G                   4540  76.1 - 1.732
                                                                     best efficiency of contact.
                                 - (4540/3600)'  (1.07)O" (137)        As an alternate consideration, assume various pres
               c2(A) p0.1        -                                   sure drops/foot  of  packing  (same) and  determine
               PG  E3  (PL - PG) g,   1.732 (76.1 - 1.732) (32.2)
                                                                     effect on calculated column diameter. Use the same
                                 = 0.0563                            input information as original stated conditions, then:
             2. Locating 0.0756 and 0.0563 on Figure 9-21C reading
               the  intersection indicates  a  condition  in  the  lower   Assumed Pressure Drop,     Calculated
               loading region,  and a pressure drop of approximately       in. H?O/ft             Column Diameter, ft
               0.60 in. water/ft  of packing.                                 0.25                       5.22
             3. Expected pressure drop through bed:                           0.50                       4.61
               = (45 ft) (0.60) = 27 in. water, total                         0.75                       4.35
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