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31 2                     Applied Process Design for Chemical and Petrochemical Plants


                                                          Table 9-33A
                Revised Packed Tower Pressure Drop Correlation Constants for Towers Operating Below Flooding Region



           m e  of Packing                                                                                       3
                                                                                                                   ._
                                     a                 1.04          0.52    0.52                0.13   0.14
           Intalox Saddles   Ceramic
                                                       0.37          0.25    0.16                0.15   0.10
                                     a                 1.96   1.31   0.82    0.53                0.31   0.23    0.18
           Raschig Rings   Ceramic
                                     P                 0.56   0.39   0.38    0.22                0.21    0.17   0.15
                   ~                                               ~                          -                 .-
                                     a                 1.16          0.56    0.53                0.21    0.16
           Berl Saddles    Ceramic
                          .~         B                 0.47          0.25    0.18                0.16    0.12
                                     a                                       0.22         0.14           0.10
           Pall Rings       Plastic
                                     B                                       0.14         0.13           0.12
                                     a                        0.43           0.15                0.08    0.06
           Pall Rings       Metal
                                     P                        0.17           0.15                0.16    0.12
                                                ~                                     ~~
           Raschig Rings             a                        1.20
           ?& in. Wall      Metal    B                        0.28

           Raschig Rings             a 1               1.59   1.01   0.80    0.53                0.29    0.23
           %in. Wall        Metal
                                     P                 0.29   0.39   0.30    0.19                0.20    0.14
                          --
           By permission J. Eckert, US. Stoneware Go.  (now, Norton Chemical Process Equipment Gorp.)  (1958).
           Equation


            Ap = a x loBL '*  ' (Limited to Region Below Flooding).
                     lpcl
           Ap  = Pressure Drop-in.  HnO/ft of packing
           G = Gas Mass Velocity-lb/sec  ft2
           L = Liquid Mass Velocity-lb/sec  ft2
           p~ = Gas Density-lb/ft3
           a and p = Constants.
                                                                 Pressure Drop Across Packing Supports and
                                                                 Redistribution Plates

                                                                   Useful correlated information on pressure drop across
                                                                 packing supports and  redistribution plates is  practically
                                                                 not  available.  Some  order  of  magnitude  guide  data  is
                                                                 given in Figures 9-37-41.
                                                                   Because these data are peculiar to the supports studied,
                                                                 it can serve only as a good estimate for other situations. It
                                                                 is important to remember that the results obtained with a
                                                                 bare plate, and one holding a layer of packing, can be quite
                                                                 different, the latter being the more realistic condition.
                        I."                                        The only available  test data [44] indicate that the plain flat
                          0.06  0. I   0.2   0.4  0.6  1.0
                                                                 plate (2645% free area) has a decided detimental effect
                                   Ap/Ap,,oo*                    on the allowable flooding conditions of the tower; whereas
                                                                 the wire  screen, weir-type, and fused Raschig ring designs
           Figure 9-36. Pressure drop correlation at flooding. Used by permis-
           sion of Zenz, F. A.,  Chemical Engineering, Aug. (1 953) p. 181.   have very little effect when using Intalox saddles for packing.
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