Page 55 - Applied Process Design for Chemical and Petrochemical Plants Volume I
P. 55

Process Planning, Scheduling and Flowsheet Design                       43

           $io.ooo.aoo                                             The schedule  of  projects  must  often  be  adjusted  to
                                                                 reflect the influence of the key decision maker assigned to
                                                                 the work. If he requires complete detailed figures before
                                                                 reaching any decision, time wilI necessarily be consumed.
                                                                 On the other hand if he applies judgment and experience
                                                                 to the basic factors  (less details), then the over-all direc-
                                                                 tion of the project can be continually pointed in a prof-
                                                                 itable direction in the minimum of time. In reality actual
                                                                 "multipliers" are often applied to the time schedule of  a
                                                                 project to reflect the type of decision-maker involved.

                                                                Assignment of Personnel

                                                                   It is important to plan ahead for the proper assignment
           $1,000,000
                                                                 of  qualified  engineers  to  various  projects  as  they arise.
                                                                Jobs cannot be assigned on an unconsidered basis; that is,
             -                                                   each lead or principal process engineer and others in his
             s                                                   group on a project  must be  selected for  their  (1) basic
             ..
             m  -                                                ability to understand the process under consideration, (2)
             ..                                                  background know-how,  (3) design ability for  the  equip-
             '0
             m                                                   ment  involved,  and  (4)  compatibility with  the  project
                                                                 engineer and other key decision making representatives
                                                                with whom they will be in daily contact.
                                                                   There are two approaches to developing qualified per-
                                                                 sonnel:

                                                                   1. The  generalist  approach-each  process  engineer
            $100.000
                                                                     becomes competent over-all with preferential areas
                                                                     of specialization. With this approach, all personnel
           Figure 1-36.  Process engineering  costs  (1 975), based on  process   are urged to study and keep up to date in order to
           engineering  charged at $14 per manhour. Chemical plant engineer-   handle any type of project. This simplifies the assign-
           ing operations, includes flowsheet development and drafting, mater-
           ial and heat balances, equipment designs, ratings, checking, and bid   ment of  the men, since there are more chances of
           reviews and selection of equipment. By permission, E. E. Ludwig [7].






                                                                                       Notes :Points (ll,~2),~31 and  Similar
                                   t                                                        Represent  barge Projects
                                                                                            Which are"Duplicates" or
                                  p  IO                                                     Nearly  so,o% known Facilities.
                                  P
                                  .- -                                                      Points I4),(5) and Similar
                                   FI,
                                                                                            Represent  barge Projects
                                  w                                                         Where  Ail Research or oiher
                                  W c
                                  ._                                                        Decisions not  Avoilable  as
                                   en
                                  c
                                  -
                                  Y
                                   0
                                  P
                                  z 1,000
                                                                                                              520
                                                                                                             TEMH
                                                                                                               Q
                                                                                                               32C
                                                                                                             TEMt
          Figure  1-37.  Process  engi-
          neering  manhours  for  new
          construction  or  major  addi-
          tions to existing facilities and   100  0   2   4   6   8   10   12   14   16   18   20   22  24   26  28  30  32  34  36 $6  5060
          small  projects.  By  permis-
          sion, E. E. Ludwig [TI.                        Percent  Process  Engineering  Manhours
   50   51   52   53   54   55   56   57   58   59   60