Page 117 - Automotive Engineering
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CH AP TER 5 .1       Transmissions and driveline

                 Consider the first three of these that occur during  Examples of how the rolling resistance and aero-
               steady-state conditions:                           dynamic forces add up with increasing road speed, for
                 Total running resistance force ¼ F tot           a range of vehicles, are illustrated on Fig. 5.1-2. This as-
                                                                  sumes zero wind speed on level road. For example, if the
                 F tot ¼ F Ro þF Ae ¼ F Cl
                                                                  vehicle were climbing an incline, the lines would move up
               where F Ro ¼ rolling resistance ¼ fmg              by a constant amount. A few interesting things can be
                      m ¼ vehicle mass, kg                        seen on this graph:
                       f ¼ coefficient of rolling resistance – typically    Firstly, just compare the overall resistance of the dif-
                          approx 0.013–0.015 for normal road –      ferent cars. It can be seen that both the overall
                          however, it does increase with speed.     magnitude and the difference between vehicles in-
                                  2
                      g ¼ 9.81 m/s – gravitational acceleration     crease significantly with speed.
                    F Ae ¼ aerodynamicresistance¼ 0.5rc d A(yþ y h ) 2    Compare the difference between the older design of
                                                        3
                      r ¼ air density – typically 1.2–1.3 kg/m (the  the Mini and the more recent Lupo; this becomes
                          latter is at ‘standard temperature and    exaggerated at speed. The drag coefficients have
                          pressure’)                                a more pronounced effect as the speed increases.
                      c d ¼ drag coefficient, often around 0.3–0.4 for    The very large load produced by the high weight
                          many cars.                                combined with the large frontal area of the 4   4
                      A ¼ frontal area of a vehicle in m 2          vehicle.
                      y ¼ vehicle speed, y h ¼ headwind speed,      The difference between the medium and large can be
                          in m/s                                    seen to cross over as the speed increases. The heavier
                    F Cl ¼ climbing resistance ¼ mg sin b           large car has the highest resistance load at low
                      b ¼ the gradient of the hill being climbed    speeds, but then gains an advantage at higher speeds
                          (degrees)                                 because of the better aerodynamics – this is almost
                                                                    certainly helped by the longer length of the body and
               In addition to these, the engine also has to overcome  the body style.
               any resistive forces from ‘work’ the vehicle may be
               doing, for example, towing a trailer. While operating  The load on the transmission
               off road, a vehicle will have to also overcome the  The total rolling resistance that has to be overcome is the
               resistance provided by the soft ground. This can vary  load acting on the vehicle. This is seen as a torque re-
               greatly and depends on the type of soil, how wet it is  quirement at the driving wheels(s), which can be calcu-
               and other factors such as how disturbed or compacted  lated if the dynamic rolling radius of the tyre(s) is known:
               the ground is. These additional forces acting on a –  Torque at the wheel ðNmÞ
               vehicle can, in the extreme, be so large as to prevent  ¼ F tot   rolling radius ðmÞ
               the vehicle from moving, severely restrict the speed it
               is able to attain or exceed the available traction from  Care should be taken as to how many wheels share the
               the tyres.                                         drive; hence, the torque seen by any one part of the

                                  1600
                                                Rover mini
                                  1400
                                                VW lupo
                                                Medium car
                                  1200          Large car
                                 Rolling resistance (N)  1000  Large 4 × 4

                                   800

                                   600
                                   400

                                   200
                                     0
                                      0      20     40    60     80     100    120      140   160
                                                             Vehicle speed (km/h)
               Fig. 5.1-2 Plot of total rolling resistance vs road speed (level road) – data shown for various vehicles.


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