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4/10  Nickel batteries

               fact differ very little in construction from the heavy-   4.1.6  Comparison of characteristics of
               duty nickel-cadmium  type. Capacities are up to 23 Ah   lead-acid  and nickel-cadmium sealed
               at  1.22V. This  battery  weights  1.390kg,  its  dimen-   batteries
               sions being 51 x 91 x 125 mm. Permissible operating
               temperatures  are  the  same  as  for  the  button  type.   For many everyday battery applications, the choice is
               These  cells  comprise  an  assembly  of  two  groups  of   still between the  lead-acid  and the  nickel-cadmium
               rectangular  thin  sintered  plates  and  the  separator  in   systems, rather than the more recently developed sys-
               rectangular nickel-plated  steel cases. Current take-off   tems.  Each  of  these  two  main  types  of  sealed  bat-
               is through terminal studs. They have medium-pressure   tery  has  its  own  advantages and the  choice between
               (4 x lo5 N/m2) self-reclosing safety valves. SAFT, for   nickel-cadmium  and lead-acid  batteries depends very
               example,  supply  three  sizes  of  rectangular  cell  (VD   much on the particular application and on the perfor-
               series).  There  are  three  sizes  of  cell  with  capaci-   mance characteristics required.
               ties below  10 Ah: V04G (3.8 Ah), VO4US (4.4A h)   The characteristics of  the  two types of  battery  are
               and  VO9  (9.9Ah)  (Table 4.7).  There  are  also high-   compared in Table 4.8. Although this information will
               reliability sealed VO cells for space applications (VOS   be  of  assistance to  the  designer  in helping  to  select
               cells).  VO  cells  and  batteries  may  be  continuously   whether  a  lead-acid  or  a  nickel-cadmium  battery
               discharged at currents up to 5C5A. They can  supply   is  most  appropriate  to  the  application in  mind,  it  is
               short-duration peaks of up to  10C5 A.      strongly recommended that a final decision should not
                 Sealed rectangular cells with mass electrodes (Varta   be made until the problem has been discussed with the
               D23  type)  are  suitable  for  continuous  discharge  up   suppliers of both types of battery. The lead-acid  bat-
               to  10  times  the  nominal  discharge  current.  They   teries referred to in Table 4.8 are the Dryfit type sup-
               are  fitted  with  a  safety  vent  which  prevents  exces-   plied by  Accummulator-enfabrik Sonnenschein (West
               sive internal pressure damaging the  cell case in fault   Germany),  although  no  doubt  in  many  respects  the
               conditions.                                 comparisons will hold good for sealed lead-acid  bat-
                 Rectangular cells with sintered electrodes, SD series   teries produced by other suppliers.
               (Varta CD type), are suitable for applications in which   Figure 4.6  plots  the  energy  density  (Whkg)  as
               a  high  rate  of  discharge,  or  operations  at  extremes   a  function  of  the  20h  capacity  for  Dryfit  batter-
               of  temperature, or permanent trickle is required. The   ies  and  nickel-cadmium  batteries  supplied by  Varta
               cells  are  constructed  from  cut  sintered  positive  and   and  SAFT. It  can be  seen that  the  rectangular mass
               negative  plates,  separated  by  a  highly  porous  separ-   and  sintered  plate  nickel-cadmium  batteries  exhibit
               ator which absorbs  all the  free electrolyte within the   lower energy densities than Dryfit batteries and cylin-
               cell. A safety vent is incorporated within each cell to   drical  sintered  plate  nickel-cadmium  batteries.  The
               enable gas which may build up under fault conditions   increase in  capacity  which  occurs in  Dryfit batteries
               to be released. All  cells in  this range  have the  cases   after  several  charging  cycles  together  with  the  as-
               connected to the positive electrode. All cases are not   sociated increase in energy density has not been taken
               insulated but intercell separators and nickel-plated con-   into consideration in the data presented in Figure 4.6.
               nective links are available. The CD series is available   Also not considered is the increase in weight when five
               made up in metal boxes.                     nickel-cadmium  cells are connected in a supplemen-
                 A range of rectangular cells available from SAFT is   tary housing  to form  a  6V battery.  The usual  cylin-
               listed in Table 4.7.                        drical  sinter cell batteries,  the  large button  cells  and



               Table 4.7  Sealed rectangular cells available from SAf7
                 Serial No.      Rated          Maximum dimensions      Maximum      Maximum discharge
                                capacity             (mm)                weight          rates (A)
                                                                          (g)
                                  mA h,     Height    Width   Depth                 Continuous   Pulse
                   ~     ~~      ~~           ~      ~                    ~~
               vo      4c         3.8        14       64       19         180          20         38
                       4us        4.4        14       64       19         220          22         44
                       9          9.9       107       98       19         400         50         100
               vos     4          4          78.5     53       20.5       230          20         -
                       7          7         112.5     53       20.5       360          35         -
                        10        10         91       76.2     28.9       500         40          -
                       23         23        165       76.2     28.9       1060         60         -
                        26        26        186       76.2     28.9       1200         80         -
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