Page 128 - Battery Reference Book
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4/12  Nickel batteries
              Dryfit batteries are thus seen to occupy approximately   charging. From 1 to 40 x Zzo,  the various types of  sin-
              the  same  Whkg range  with  the  bandwidth  of  the   tered  nickel-cadmium  cell  perform  better  than  the
              range  being  in  general  defined  by  the  individual   Dryfit batteries,  and similar or worse performance is
              type variants.                              obtained  up  to  20 x 120 for  the  various  button  cells
                The relationship between multiples of the 20 h nom-   with mass electrodes.
              inal discharge current and the available percentage of   Looking  at  the  high  current  end  of  the  curves  in
              the  nominal capacity for Dryfit and nickel-cadmium   Figure 4.7, it is clear that definite limits are placed on
              batteries is shown in Figure 4.7. The shaded area rep-   nickel-cadmium  batteries.  These  limits  are  imposed
              resents the variation of capacity of Dryfit batteries from   by the maximum allowable discharge current as shown
              low discharge currents to very high currents. The lower   in Figure 4.8. The upper curve emphasizes the excep-
              edge of  the band is for a new battery after recharging   tionally high maximum load capacity of Dryfit batter-
              while the upper edge represents the characteristic after   ies, especially at the lower end of  the capacity range
              30-50  charging  cycles  or  several  months  of  trickle   where  it  is  a  number  of  times  greater  than  that  of
                                                          nickel  - cadmium batteries.
                                                            The self-discharge properties of  sealed nickel-cad-
                  40                                      mium batteries differ greatly for mass plate and sinter
               I
                m
               Y                                          plate  cells,  but  compared  to  the  Dryfit battery  they
               2  35
               z                                           are substantially inferior. As Figure 4.9 indicates, mass
                > 30                                       plate nickel-cadmium  cells discharge at 20°C to half
                r                                          their  original value after  13 months. The decrease in
                  25
               U                                          the first months is exceptionally steep and not as flat
                >
                P  20                                      as  that  for  the  sealed  lead-acid  battery  (16 months
                                                           to lose half  original capacity) - see Figure 4.10. The
               5  15
                     1    5     10    15     20     26     construction of the mass plate cell, whether button cells
                              20 h capacity, I,            with single or double electrodes, or rectangular cells,
                                                           makes practically no difference. The self-discharge of
              Figure 4.6  Energy  density  comparisons:  Dryfit  and  different   sinter  cells,  as  shown in  Figure 4.11, is  many  times
              types of sealed nickel-cadmium  battery (6V). M + ML, prismatic   greater. After 6 weeks at 20"C, half the capacity has
              sintered cells in plastic cases; RS, sintered round cells (varta); VR,
              sintered round cells (SAFT); SD,  prismatic sintered cells (varta);   already  been  lost.  Compared  to  lead-acid  batteries,
              D, prismatic mass cells (varta); DK (Courtesy  of Dryfit, SAFT and   longer  storage  of  a  deeply  discharged  (due  to  self-
              Varta)                                       discharge) nickel-cadmium  battery  does not damage
                                                           it,  whereas  such  treatment  of  discharged  lead-acid
                                                           batteries  results  in  an  irreversible  loss  in  capacity.
                                                           However, the nickel-cadmium  battery cannot be used
                                                           for  applications  demanding  immediate  availability
                                                           without continuous recharging and therefore increased
                                                           maintenance costs.
                                                             Dryfit batteries may be charged and discharged over
                                                           an  ambient  temperature  range  of  -20  to +50"C.  If
                                                           continuous  operation at  one  or  more  of  the  extreme
                                                           values is required, a temperature sensor should be used
                                                           to  optimize charging. This  can, however, be  omitted
                                                           if  the battery is operated infrequently  at extremes of
                                                           temperature  during  the  course  of  its  life.  The  over-
                                                           charging at high temperatures and the charging, which
                                                           cannot be completed in its usual time at low tempera-
                                                           tures because of the lack of temperature compensation,
                    lo I                                   affect the quality of the battery to only a minor degree.
                                                           Short-term temperatures up to 75°C can be tolerated.
                    01    I    I  I  I   1   I   1    I    No precautions need be taken against the lower temper-
                     1    2   4   6   10   20   40   70   140   ature of about -50"C,  since the gelled electrolyte in the
                      Multiple of the 20 h discharge nominal current, I,,
                                                           charged state cannot freeze solid. The nickel-cadmium
               Figure 4.7  Removable capacity dependence on charge current:   battery  also works  at  its best  only  if  charging takes
               Dryfit and nickel-cadmium  batteries. Sinter round cells: RS 1-7,   place at 20°C. Many types are severely limited by an
               1 -7Ah (varta); VR  (SAFT). Prismatic sinter round cells: SD 1-15,   allowable temperature range of 0 to 45°C for charging.
               1-15Ah  (Varta).  Prismatic mass  cells:  D  (varta). Button  cells
              with mass electrodes: DK 1000-3000 (varta). Prismatic sinter cell   Charging  to  a  certain  achievable  percentage  of  full
               batteries: ML, M (varta) (Courtesy of Dryfit)   charge occurs in the freezing range and charging above
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