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Nickel-iron secondary batteries  4/13











                                                      0    3   6   9   12   15   18   21   24
                                                                Standing time (months)
                                                 Figure 4.10  Self-discharge of Dryfit batteries at different temper-
                                                 atures compared  with standard  battery in lead-antimony  alloy.
                                                 1, Dryfit battery (calcium-lead  alloy); 2,  conventional antimonial
           0     2    4    6    8  1  0  1  2    lead-acid  battery (Courtesy of  Dryfit)
                       Capacity (Ah)
     Figure  4.8  Maximum  allowable  permanent  discharge  currents:
     Dryfit  and  nickel-c.admium  batteries with  mass  electrodes and
     sintered  electrodes:  1, Dryfit;  2,  nickel-cadmium  with  sintered
     electrodes;  3,  niclqei-cadmium  with  mass  electrodes  (varta)
     (Courtesy of Dryfit)
                                                     25
                                                   W  a
      >  100                         -20  "C              I  I  I  I  I  I  '  l  l  l  l  l
      .-                                              0   2   4   6  8  10  12  14  16  18  20  22  24
      c
      0
      g  75      -                                               Standing time (months)
      m
                 0°C   ------m   +20 OC          Figure 4.1 1 Self-discharge of  sealed sintered electrode  nickel-
                                                 cadmium cells at different temperatures (Courtesy  of Dryfit)
      W  251
                                                 active  material  (approximately  25%  of  the  theoret-
      a   I   l  l  l  l  l  l  l  l  l  ~  l  l
         0   2   4   6   8  10  12  14  16  18  20  22  24   ical  capacity  is  achieved).  However,  as  a  result  of
                    Standing time (months)       abundant  material,  inexpensive  design  and  potential
                                                 high  capacity,  the  iron  electrode  is  experiencing  a
     Figure 4.9  Self-discharge  of  sealed  nickel-cadmium  cells  at   renaissance.
     different temperatures (Courtesy of Dryfit)
                                                   Recent reports have been very encouraging. A pilot
                                                 production  facility  is  reported  which  is  producing
     45°C is possible only for special types using sintered   nickel-iron  batteries  with  energy  densities  greater
     plate constructions. Compared to lead-acid  batteries,   than  44Whkg.  The  iron  electrode  is  receiving  par-
     charging at temperatures between 40 and 50°C is pos-   ticular  interest  in  Europe  and  significant  improve-
     sible only at the  expense of considerable loss of capa-   ments  in  the  performance  of  nickel-iron  batteries
     city. Mass elect]-ode cells exhibit even more changes in   have been reported. One group reports electrodes that
     voltage  at extreme temperatures, especially low  tem-   yield  capacities  two  to  three  times  greater  than  that
     peratures. Sinter electrode cells, despite their increased   of  commercially  available  iron  electrodes,  provide
     self-discharge, are preferable at extreme temperatures.   higher  numbers  of  cycles  and require  an  overcharge
     Charging of  sinier cells at low temperatures requires a   of only  15%.
     reduction in the usual charging current, which in turn   Eagle Picher's  experience with the nickel-iron  sys-
     leads to increased charging times.          tem has been equally encouraging. They have 40 Ah
                                                 nickel-iron  cells  on  cycle test  with  energy densities
                                                 between 40 and 50 Whikg.
           ickel-iron secondary batteries          The mean discharge voltage of  these cells is  1.2V.
                                                 The theoretical energy density is 268 W h/kg-'.
     Nickel-iron  batteries commercially available today are   Eagle  Picher  are  active in the  development of  the
     virtually the same as those developed by Thomas Edi-   nickel-iron  battery  system.  Their  development  pro-
     son  approximately  70  years  ago.  The  system  offers   gramme is primarily targeted for developing the  sys-
     very  long  cyclie  life  but,  primarily  as  the  result  of   tem  for  use  in electric  vehicle propulsion. However,
     the  iron  electrode,  a  low  energy density  at high  dis-   other applications are lift trucks, deep mining vehicles,
     charge  rates  has  made  this  system  unattractive  for   off-peak  utility  storage,  standby  storage  and  solar.
     electric vehicles.  Other problems  associated with  the   Eagle Picher, through a cooperative agreement with the
     iron  electrode  are  related  to  a  low  hydrogen  over-   Swedish National Development Company, has brought
     voltage  potential  resulting  in  poor  charge  efficiency,   into  the  programme  advanced iron  electrode techno-
     substantial  self-discharge and  poor  utilization  of  the   logy previously not available in the United States. The
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