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4/14  Nickel batteries
             presently developed technology offers to the user a bat-
             tery with high specific energy, low maintenance, deep
             discharge  capability  and  long  cycle  life.  Full-scale
             electrodes have exceeded 1300 deep discharge cycles.
             Full-scale cells as well as 6 V modules have been fab-
             ricated and show no capacity fade under  100% depth-   2    Charge         Discharge
                                                           -
             of-discharge cycling. Energy efficiencies are typically   -   Cl5 rate     C13 rate
             70% or greater (see Table 4.9).               6 0.5
                                                                I         I          I     I    t
             Table 4.9  Nickel-iron battery performance        0          50        100   50    0
                                                                           State of charge (Om\
                                   1980 to present   Goals
                                   state of the art      Figure 4.12  Nickel-iron  cell chargeldischarge  profile (Courtesy
                                                         of Eagle Picher)
             Specific energy at battery
             level (W hkg)              50          60       1.50 c
             Energy density at battery
             level (W M)               102         120
             Specific peak power at
             battery level (Wkg)       I10         125
             Deep discharge (100%)
             cycle life                1000       2000
                                                                   --- (73.5 discharge
                                                          2 0.75
               Figure 4.12  shows the  voltage profile for  a  single   -  --.- C11.5 discharge
                                                                   - U0.75 discharge
             nickel-iron  cell tested to the constant current modes
             as indicated.
               The  set of  discharge curves  shown  in  Figure 4.13
             was  taken  from  actual  tests  of  a  280Ah cell.  Note
             the retention of capacity at the higher discharge rates,
             indicating the good power characteristics of  this type
             of battery. The 6 V modules shown in Figure 4.14 have
             been  fabricated  by  Eagle  Picher,  and  placed  under
             test. Nominal capacities of these modules are 280 Ah
             when  discharged  at  the  3 h  rate.  Nominal  operating
             voltage  is  6.15V.  Capacities  of  these  modules  have
             been  stable  under  100% depth  of  discharge  (DOD)
             cycling.  Cycle life  has presently  reached  300  cycles
             as  testing  continues.  Energy  densities  are  50 W hkg
             and  102 W h/l  respectively, with an energy efficiency
             of  70% or greater. A return factor of  110% has been
             established as the  most  optimum for the  nickel-iron
             system with respect to required maintenance. Tests to
             date show no thermal problem to exist with the cur-
             rently established design when the module is subjected
             to the expected vehicle driving profile.
               The  nickel-iron  system  may  suffer  the  disadvan-
             tage  of  being  a  vented  system,  which  will  require
             periodic  maintenance.  However,  the  cost  advantage
             is  significant  in  this  system’s  favour.  Combining  a
             projected cost of  $50- lOOkWh with extremely long   Figure 4.14  280A h nickel-iron electric vehicle battery (Courtesy
             cycle life, this system could offer an economical type   of Eagle Picher)
             of battery for use in electric vehicles.
                                                         become competitive with the more familiar battery sys-
             4.3  Nickel-zinc  secondary batteries        tems.  It  has  a  good  cycle  life  and  has  load-voltage
                                                          characteristics higher than that of the silver-zinc  sys-
             With  the  development  of  new  types  of  separator   tem. The energy available per unit weight and volume
             and zinc electrodes, the  nickel-zinc  battery has now   are  slightly  lower than  those  of  the  silver-cadmium
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