Page 196 - Boiler plant and distribution system optimization manual
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Chapter 11



                                          Boiler Plant Calculations








                FINDING ExCESS AIR USING FLUE                                tionship for excess air for oxygen levels
                GAS ANALYSIS OF CARBON DIOxIDE (CO )                         between 0% and 4%. See Table 11-1.
                                                             2
                AND OxYGEN (O )                                                 (Ans .: Multiply oxygen by 5 to get excess
                                  2
                                                                             air or divide excess air by 5 to get oxygen)
                     The purpose of this section is to demonstrate
                how to find excess air when either the carbon di-        5.  Why is the maximum CO  level at 0% ex-
                                                                                                      2
                oxide (CO ) or oxygen (O ) content of the com-               cess air higher for no. 6 fuel oil than for
                          2               2
                bustion products is known.                                   Natural Gas? See Tables 11-1 and 11-2.
                     The use of a greater amount of combustion                  (Ans.:  There  is  more  carbon  in  heavier
                air than is necessary constitutes a major waste of           fuels.)
                energy. Measuring the excess air of a combustion
                process is necessary to control this loss.
                                                                    USING CARBON
                Explanation:                                        DIOxIDE (CO ) MEASUREMENTS
                                                                                  2
                a.   In the Combustion Tables find the table for
                     the fuel being fired.                          1.   Find the excess air when firing natural gas
                                                                         for a carbon dioxide (CO ) level of 10%. See
                                                                                                  2
                b.   In  the  three  left  hand  columns,  find  either   Table 11-1.
                     the carbon dioxide or oxygen content of the            (Ans.: 14.8%)
                     combustion products and read the corre-
                     sponding excess air level.                     2.   Find the excess air when firing no. 2 fuel oil
                                                                         for a carbon dioxide (CO ) level of 15%. See
                                                                                                  2
                     1.  The measured oxygen level in a natural          Table 11-3.
                        gas boiler is 8%, what is the excess air?           (Ans.: 4.6%)
                        See Table 11-1.
                            (Ans.: 54%)                             3.   Find the excess air when firing no. 6 fuel oil
                                                                         for a carbon dioxide (CO ) level of 15.5%. See
                                                                                                 2
                     2.  The measured  CO   level for a boiler           Table 11-1.
                                            2
                        burning natural gas is 9%, what is the ex-          (Ans.: 7.2%)
                        cess air? See Table 11-1.
                            (Ans.: 28%)
                                                                    USING OxYGEN MEASUREMENTS
                     3.  The measured  CO   level for a boiler
                                            2
                        burning No. 6 fuel oil is 15%, what is the   1.   Find the excess air when firing natural gas
                        excess air? See Table 11-2.                      for an oxygen (O ) level of 10%. See Table 11-
                                                                                         2
                            (Ans.: 10%)                                  1.
                                                                            (Ans. 80 %)
                     4.  Rule of thumb. Using the oxygen scale,
                        can you develop a rule of thumb rela-       2.   Find the excess air when firing no. 6 fuel oil
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