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Composites and Fillers 267
apart. Composite assemblies have a minimum of fl exibility. To discourage refl ections in unwanted
directions, the electrical continuity is maintained over the entire surface of the bomber. Thus, all
moving and major body parts are tight fitting. The composite nature of the outer skin allows this to
be closely achieved.
The engines are buried deep within the aircrafts interior, reducing noise and “heat signature.”
The heat signature is further reduced by mixing the jet’s exhaust with cooled air and exiting it
through slit-like vents.
Stealth aircraft are often painted a medium gray or bluish gray that matches the sky so that is
does not stand out. Coatings are composed of RAM that penetrates into cracks, reducing the num-
ber of minor repairs and use of special tape for repair. Every screw, panel, seam, and gap is covered
with a special tape or the RAM coating adding to the bomber’s stealthiness.
Because most traditional polymers have low dielectric constants, they can be used as RAMs
and many have been used in various applications in military and civil applications. While the B-2
largely depends on a graphite carbon-impregnated composite for its integrity and stealthiness, many
other polymers are used as RAMs. Many of these are various elastomeric materials. Neoprene is
widely used in naval applications as a RAM because of its good weather resistance. Nitrile is used
for fuel and oil resistance and fluoroelastomers are used where wide temperature ranges are encoun-
tered. Often, thin fl exible sheets or layers of the elastomer are adhered to a metal substrate. While
the polysiloxanes offer good RAM behavior, they are difficult to adhere to many metal structures
and thus, are not as widely employed in comparison to neoprene and nitrile rubbers. Products are
also made using various molding methods. To improve weather resistance, the absorber is often
painted with another RAM, an epoxy or urethane-based coating.
The modern ski is a good example of the use of composites to make a product with unique prop-
erties (Figure 8.3). The top and sides are composed of ABS polymer that has a low T , allowing it
g
to remain flexible even at low temperatures. It is employed for cosmetic and containment purposes.
Polyurethane forms the core and a damping layer that acts as filler and to improve chatter resistance.
The base is a carbon-impregnated matrix composite that is hard, strong, and with good abrasion
resistance. There are numerous layers of fibrous glass that are a mixture of bidirectional layers to
Top/side-ABS polymer
Bidirectional fibrous glass layers
Unidirectional fibrous glass layers
Core/dampening layer
wrap-bidirectional
fibrous glass Core/dampening
layer-polyurethane
Unidirectional fibrous Bidirectional fibrous
glass layers glass layer
Edge-hardened steel
Base-carbon composite
FIGURE 8.3 Cut-away illustration of a modern ski.
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