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Composites and Fillers                                                       267


                 apart. Composite assemblies have a minimum of fl exibility. To discourage refl ections in unwanted
                 directions, the electrical continuity is maintained over the entire surface of the bomber. Thus, all
                 moving and major body parts are tight fitting. The composite nature of the outer skin allows this to

                 be closely achieved.
                    The engines are buried deep within the aircrafts interior, reducing noise and “heat signature.”
                 The heat signature is further reduced by mixing the jet’s exhaust with cooled air and exiting it
                 through slit-like vents.
                    Stealth aircraft are often painted a medium gray or bluish gray that matches the sky so that is
                 does not stand out. Coatings are composed of RAM that penetrates into cracks, reducing the num-
                 ber of minor repairs and use of special tape for repair. Every screw, panel, seam, and gap is covered
                 with a special tape or the RAM coating adding to the bomber’s stealthiness.
                    Because most traditional polymers have low dielectric constants, they can be used as RAMs
                 and many have been used in various applications in military and civil applications. While the B-2
                 largely depends on a graphite carbon-impregnated composite for its integrity and stealthiness, many
                 other polymers are used as RAMs. Many of these are various elastomeric materials. Neoprene is
                 widely used in naval applications as a RAM because of its good weather resistance. Nitrile is used

                 for fuel and oil resistance and fluoroelastomers are used where wide temperature ranges are encoun-
                 tered. Often, thin fl exible sheets or layers of the elastomer are adhered to a metal substrate. While

                 the polysiloxanes offer good RAM behavior, they are difficult to adhere to many metal structures
                 and thus, are not as widely employed in comparison to neoprene and nitrile rubbers. Products are
                 also made using various molding methods. To improve weather resistance, the absorber is often
                 painted with another RAM, an epoxy or urethane-based coating.
                    The modern ski is a good example of the use of composites to make a product with unique prop-
                 erties (Figure 8.3). The top and sides are composed of ABS polymer that has a low T , allowing it
                                                                                      g

                 to remain flexible even at low temperatures. It is employed for cosmetic and containment purposes.
                 Polyurethane forms the core and a damping layer that acts as filler and to improve chatter resistance.

                 The base is a carbon-impregnated matrix composite that is hard, strong, and with good abrasion
                 resistance. There are numerous layers of fibrous glass that are a mixture of bidirectional layers to


                                                        Top/side-ABS polymer




                               Bidirectional fibrous glass layers


                          Unidirectional fibrous glass layers
                           Core/dampening layer
                            wrap-bidirectional
                              fibrous glass                                     Core/dampening
                                                                              layer-polyurethane
                        Unidirectional fibrous                                Bidirectional fibrous
                           glass layers                                         glass layer

                                                                          Edge-hardened steel




                                            Base-carbon composite
                 FIGURE 8.3  Cut-away illustration of a modern ski.







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