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Conventional Lens Fabrication and Spherical Surfaces       127

              resistance to humidity, adherence, and resistance to abrasion. All AMI
              films are tested according to MIL-PRF 13830B, Appendix C 3 8.2, the
              24-h humidity test, 3841 the severe abrasion test, 3842 the moderate
              abrasion test, and 385 the adhesion test. The humidity test is carried
              out in a commercially available environmental chamber. Adhesion is a
              tape pull test using a designated tape. Both abrasion tests are surface
              rubs under exact conditions observing damage.
                 During the coating operation, extra pieces are included to serve
              as witness samples. Quality tests are performed on these. If the wit-
              ness samples pass, the coated parts may be approved for delivery.
              The first step is to verify the reflection from the surface conforms to
              the design. The Beckman Vis-NIR spectrophotometer has a special
              reflectance attachment designed for the instrument. Some coatings
              must be evaluated in the NIR even close to the visible light. Most are
              confined to the infrared well within the range of the Perkin Elmer
              FTIR. Figure 5.8 shows the reflection attachment for the FTIR. Notice
              the sample used is a crystal of high-purity silicon. The reflectivity of
              silicon is flat at 30 percent throughout the 2- to 14-µm range and is
              used as a reference. An aluminum, gold, or silver mirror would show
              much higher reflectivity than silicon, but is not stable with time and
              offers no sensitivity advantage. When the reference or background
              scan is silicon, a gain in sensitivity occurs. Since an indicated 100 percent
              reflectivity is only 30 percent, a horizontal 10 percent line on the scan
              is in reality only 3 percent reflectivity.
                 Figure 5.9 shows an actual FTIR scan of a 3- to 5-µm coating on
              Amtir 4. The 10 percent line represents only 3 percent reflectivity. The
              point at 5 µm reading 3 percent then is only 1 percent actual reflectivity.
              Figure 5.10 shows a FTIR reflection scan for an 8- to 12-µm coating


























              FIGURE 5.8  Refl ection attachment for Perkin Elmer FTIR.
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