Page 124 - Chemical engineering design
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                                                        CHEMICAL ENGINEERING
                                                   Ferrule wrapped with
                                                   insulating fibre
                                                                                 Process gas
                                                                                 outlet 550°C
                                                                  Steam / Water
                                                                  riser pipes
                                                    Alloy 800 ferrule
                                               Concrete
                                  Alloy 800
                                production plate
                                                                                      External insulation

                                                                            Water downcomer pipes
                                Process gas
                               1200 / 1000°C                        Blowdown connection
                                    Refractory concrete  Insulating concrete

                           Figure 3.13.  Reformed gas waste-heat boiler, principal features of typical natural circulation fire-tube boilers
                           (Reprinted by permission of the Council of the Institution of Mechanical Engineers from the Proceedings of
                                      the Conference on Energy Recovery in the Process Industries, London, 1975.)



                                    Air
                                                                         To stack
                                   1                                                    From absorption
                                                   Secondary Air              Air from  tower no. 5
                                                                              bleacher
                                         4
                                      3
                                                                   Stream
                                         6  7                             13
                                         5    ....  8 ....  9      11        14   15  16    17
                                                  ....
                                              ....
                             Ammonia  2              10                 12                  To oxidation
                                                                                            tower
                                                                             12 HNO 3    202 HNO 3  To absorption

                                                                     Water    Water
                           1. Air entry           6. Air preheater  10. Lamont boilers    14. Compressor
                           2. Ammonia vaporiser   7. Gas mixer      11. Steam drum        15. Steam turbine
                           3. Ammonia filter       8. Gas filters     12. Gas cooler No. 1  16. Heat exchanger
                           4. Control valves      9. Converters     13. Exhaust turbine   17. Gas cooler No. 2
                           5. Air-scrubbing tower
                                                (From Nitric Acid Manufacture, Miles (1961), with permission)
                                       Figure 3.14.  Connections of a nitric acid plant, intermediate pressure type

                           distributed at a header pressure of around 8 bar (100 psig); so any reactor with a temper-
                                         Ž
                           ature above 200 C is a potential steam generator.
                             Threesystems areused:
                             1. Figure 3.15a. An arrangement similar to a conventional water-tube boiler. Steam is
                                generated in cooling pipes within the reactor and separated in a steam drum.
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