Page 140 - Compression Machinery for Oil and Gas
P. 140

Centrifugal Compressors Chapter  3 127



                           Lower flow impellers       T        R: Recycle
             50,000                                            T: Speed topping
                                                               C: Choke
             45,000                                  Add impellers  D: Decreased speed
             40,000               R
             35,000
                      Head or pressure ratio
             30,000                                            75% 73%
             25,000                                               71%
             20,000                   D                     C  14,500  15,500 rpm

             15,000             Remove impellers      11,500 12,500 13,500
             10,000                             9500 rpm 10,500 Higher flow impellers
               5000
                             Actual inlet flow
                 0
                  50     100     150     200    250     300     350    400
             FIG. 3.84 A typical compressor flow-head map. (Courtesy of Solar Turbines Inc.)

             slower. The flow point moves vertically down. The map is also tilted in the
             clockwise direction. Therefore, the flow point moves in the D direction. Lighter
             gas behaves opposite.
                Volumetric flow change can have a very straight forward effect. More flow
             moves the flow point in the C direction to the Choke side. If at constant power
             consumption, the flow point moves downward the C direction; if at constant
             head, the flow point moves horizontally.
                Compressor efficiency is mainly a function of flow. The efficiency drops
             fast from the best efficiency point to choke. Lower efficiency increases dis-
             charge temperature. More power loss happens due to a less-efficient compres-
             sor. On the other side, less flow moves to the recycle side of the map. The
             efficiency reduction is less rapid than in the C direction. In this case, insufficient
             flow moves the flow point to the left of the surge line, requiring the antisurge
             valve open to protect the compressor from surge. In this situation, power is
             wasted by recycling the gas through the compressor.


             Restage Applications

                                      SQ
                         Power ¼ C         H isen ¼ Fuel Energyη engine  (3.7)
                                       η
                                   η isen mech
             where
                Power is driver (engine) output power
                C is a constant
   135   136   137   138   139   140   141   142   143   144   145