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164 SECTION II Types of Equipment
In many respects, the design of an IGC has many similarities with other
turbo-compressor designs. This chapter discussed several areas of the design
process and highlighted some aspects unique to IGCs. For example, bearing
design has to consider gear loads and multiple operating conditions, and rotor-
dynamics analysis can be more complicated, especially if there significant cou-
pling between the bull gear and pinions. Also, the casing design of an IGC is
particularly unique and has different loading requirements (e.g., piping loads
and overhung weight) and assembly tolerance mitigation schemes than found
on other compressor types.
Finally, the applications of IGCs were discussed. Beginning with plant air
service since before the 1950s, IGC applications have expanded into the process
industry and are used in air separation, midstream production with LNG, power
generation, etc. Due to the advantages of IGCs, their applications continue to
increase.
References
[1] A. Almasi, Integrally geared centrifugal compressors, Process. Mag. (2017). April, online
source, http://www.processingmagazine.com/integrally-geared-centrifugal-compressors.
[2] U. Fingerhut, E. Rothstein, G. Sterz, in: Standardized integrally geared turbomachines—tailor
made for the process industry, Proceedings of the Twentieth Turbomachinery Symposium,
1991.
[3] K. Wygant, J. Bygrave, W. Bosen, R. Pelton, in: Tutorial on the application and design of inte-
grally geared compressors, Proceedings of Asia Turbomachinery & Pump Symposium,
February 22–25, Singapore, 2016.
[4] API 617 n.d., “Axial and Centrifugal Compressors and Expander-Compressors for Petroleum,
Chemical and Gas Industry Services,” American Petroleum Institute.
[5] API 672 n.d., “Packaged, Integrally Geared Centrifugal Air Compressors for Petroleum,
Chemical, and Gas Industry Services,” American Petroleum Institute.
[6] ASME n.d. Boiler and Pressure Vessel Code, American Society of Mechanical Engineers.
[7] AGMA 6011 n.d., “Specification for High Speed Helical Gear Units,” American Gear Man-
ufacturers Association.
[8] API 613 n.d., “Special Purpose Gear Units for Petroleum, Chemical, and Gas Industry
Services,” American Petroleum Institute.
[9] ISO 6336 n.d., “Calculation of Load Capacity of Spur and Helical Gears,” International
Organization for Standardization.
[10] S.A. San Andres, T.A. Cable, K. Wygant, A. Morton, On the predicted performance of oil
lubricated thrust collars in integrally geared compressors, ASME J. Eng. Gas Turbines Power
137 (5) (2015) 052502.
[11] API 684 n.d., “Paragraphs Rotodynamic Tutorial: Lateral Critical Speeds, Unbalance
Response, Stability, Train Torsionals and Rotor Balancing,” American Petroleum Institute.
[12] AGMA, Fundamental Rating Factors and Calculation Methods for Involute Spur and Helical
Gear Teeth, American Gear Manufacturers Association, 2001.
[13] D.W. Dudley, Handbook of Practical Gear Design, McGraw-Hill, New York, 1984.