Page 211 - Design and Operation of Heat Exchangers and their Networks
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200   Design and operation of heat exchangers and their networks


          5.2.2 Heat transfer calculation correlations
          The relation between the outlet fluid temperatures and heat transfer area for
          parallel-flow or counterflow heat exchangers can be found in Chapter 3. For
          multipass shell-and-tube heat exchangers, we can obtain the temperature
          distributions and the outlet temperatures with known heat transfer area using
          the general analytical solution introduced in Chapter 3. For the shell-and-
          tube heat exchangers with one shell pass and two tube passes, a simple rela-
          tionship between the exchanger area and outlet temperatures can be
          expressed with the correction factor for the logarithmic mean temperature
          difference as (Kern, 1950).

                                                 00
                                        0
                                       t  t t 00    t  t  0 t
                                                 s
                                       s
                Q ¼ FkAΔt LM,c ¼ FkA                     ð 2:77Þ,     (5.32)
                                     ln t  t = t  t  0
                                         0
                                             00
                                                 00
                                         s   t   s   t
          where
                                    p ffiffiffiffiffiffiffiffiffiffiffiffiffi  1 S
                                        2
                                      R +1 ln
                                               1 RS
                         F ¼                       p ffiffiffiffiffiffiffiffiffiffiffiffiffi    (5.33)
                                                       2
                                      2 SR +1  R +1
                             ð R  1Þ ln            p ffiffiffiffiffiffiffiffiffiffiffiffiffi
                                                       2
                                      2 SR +1+ R +1
          with
                                   _    0  00      00  0
                                  C t  t  t s     t  t t
                                        s
                                                  t
                              R ¼  _  ¼     , S ¼                     (5.34)
                                        00
                                                   0
                                        t
                                  C s  t  t 0 t   t  t t 0
                                                   s
             The main task of the thermal design is the determination of shell-side
          heat transfer coefficient. There are two well-known methods for the eval-
          uation of heat transfer and pressure drop in the shell side: Kern (1950)
          method and Bell-Delaware method (Shah and Sekulic, 2003).
          5.2.2.1 Kern method
          Kern considered the shell-and-tube heat exchanger as a crossflow through
          the tube bundle and suggested the following correlation for the shell-side
          heat transfer coefficient that is calculated with the Kern correlation (Kern,
          1950):
                           α s d hs      0:55  1=3     0:14
                                ¼ 0:36Re    Pr  ð μ =μ Þ              (5.35)
                                         s    s   s  w
                             λ s
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