Page 216 - Design and Operation of Heat Exchangers and their Networks
P. 216

Optimal design of heat exchangers  205


              where
                                                      0:18
                                   J r,l ¼ 10= N rc + N rw Þ½  ð  Š      (5.71)


              5.2.3 Shell-side pressure drop calculation correlations
              The shell-side pressure drop consists of three components: (1) pressure drop
              in the crossflow section, Δp c ; (2) pressure drop in the window area, Δp w ; and
              (3) pressure drop in the shell-side inlet and outlet sections, Δp io :

              Δp s ¼ Δp c + Δp w + Δp io
                                                                         (5.72)
                 ¼ N b  1ÞΔp b,id ζ ζ + N b Δp w,id ζ +2Δp b,id 1+ N rw =N rc Þζ ζ
                                                        ð
                   ð
                                 b l
                                                                     b s
                                               l
              where the correct factors are given by Eqs. (5.60), (5.66), (5.69).
                 The pressure drop in an ideal tube bundle, Δp b,id , is given by
                                                 μ 2
                                      Δp b,id ¼ N ∗  Hg                  (5.73)
                                               rc  2
                                                ρd
                                                  o
              where Hg is the Hagen number for tube bundle given by Eq. (5.45) for
              inline tube bundles and Eq. (5.46) for staggered tube bundles, respectively.
               ∗
              N rc is the number of tube rows in the flow direction along which the max-
              imum velocity occurs:

                                         N rc ,  s l   s
                                   ∗                 l,min
                                 N ¼     N rc  1, s l < s l,min          (5.74)
                                   rc
                 The valid ranges of Eqs. (5.45), (5.46) for the pressure drop, Eq. (5.73),
                                 5
              are: 1<Re tb <3 10 , N rc  5, 7.9mm d o  73mm, 1.25 s t /d o  3.0,
              and 1.2 s l /d o  3.0 for inline tube bundles and 1.25 s t /d o  3.0,
              0.6 s l /d o  3.0, and s d /d o  1.25 for staggered tube bundles.
                 The pressure drop in an ideal window section, Δp w,id , is given by
                           8              2
                                        G
                           >              w
                           >  ð 1+0:3N rw Þ  ,           Re s,d > 100
                           <
                                         ρ
                   Δp w,id ¼  26G w μ                 2                  (5.75)
                           >          N rw   l bc   G w
                           >               +      +    ,Re s,d   100
                           :                  2
                               ρ             d       ρ
                                     s t  d o
                                              hw
              in which
                                              4A sw
                                    d hw ¼                               (5.76)
                                         N tw πd o + d s θ ds =2
                                                _ m
                                             p                           (5.77)
                                       G w ¼ ffiffiffiffiffiffiffiffiffiffiffiffiffiffi
                                              A sc A sw
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