Page 215 - Drilling Technology in Nontechnical Language
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206             Drilling Technology in Nontechnical Language Second Edition






              variety of needs, including the following:
                   1.  Physically support the weight of the casing.
                  2.  Prevent fluids from migrating upwards inside the cement, or

                     between the cement/formation or casing/cement interfaces.
                   3.  Protect the casing against corrosion.

                   4.  Protect the casing against mobile formations.
                   5.  Allow the production casing to be perforated without the cement
                     shattering under the shock wave.


                                      Mud Removal



                  One of the most difficult aspects of cementing is to remove all of the

              drilling fluid from the annulus so that it can be replaced by cement. In an
              in-gauge hole with well-centralized casing, the chances of achieving full
              mud removal are good. In an enlarged hole and with the casing not well
              centralized, the chances are very poor. Great care is needed in designing
              and executing the job.
                  Figure 9–5 shows what happens when the casing is not centralized. The

              cement will preferentially flow to the largest cross-sectional area, leaving
              mud in the narrow part. The closer the casing is positioned towards the
              wall, the harder it will be to remove this mud. Several actions can be taken
              to maximize the chances of full mud removal:
                   1.  Drill a stable, in-gauge hole.

                  2.  Tailor the mud properties before running casing so that the mud
                     is as thin as possible (not viscous).
                   3.  Move the casing (either rotate it or reciprocate it) while pumping
                     cement around. This causes the pipe to move around in the well

                     so that there is not a single area of no flow. Pipe movement is
                     proven to be very beneficial in achieving mud removal.

                   4.  Pump thin (low-viscosity) spacers ahead of the cement. This
                     separates the mud from the cement. The spacers can be tailored
                     to help chemically clean filter cake from the wall and casing,

                     leaving the surfaces water-wet and ready to bond to the cement.
                   5.  Use centralizers to keep the casing in the center of the hole.







         09_Devereux.indd   206                                                    1/16/12   3:26 PM
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