Page 154 - Electrical Equipment Handbook _ Troubleshooting and Maintenance
P. 154

MAINTENANCE OF MOTORS

                                   MAINTENANCE OF MOTORS                   8.9

             PROBLEM B: Motor runs noisy.
             B1  Are vibrations and noise from driven  Yes  Locate source of noise and
                 machine or power transmission system   reduce. Isolate motor with belt
                 being transmitted to motor?            drive or elastomeric coupling.
                                 No
                                                        Redesign mounting. Coat
             B2  Is a hollow motor foundation acting as a  Yes  foundation underside with
                 sounding board?
                                                        sound dampening material.
                                 No
                                                  Yes   Tighten. Be sure shaft is
             B3  Check motor mounting. Is it loose?
                                                        aligned.
                                 No
                                                  No    Shim feet for even
             B4  Is motor mounting even and shaft properly aligned?
                                                        mounting and align shaft.
                                 Yes
                                                        Repair damaged fan, end bell
             B5  Is fan hitting or rubbing on stationary part or  Yes  or part causing contact. Remove
                 is object caught in fan housing?
                                                        trash from fan housing.
                                 No
                                                        Recenter rotor rubbing on
             B6  Is air gap nonuniform or rotor rubbing  Yes
                                                        worn bearings or relocate
                 on stator?
                                                        pedestal bearings.
                                 No
                                                  Yes    Lubricate bearings. If still
             B7  Listen to bearings. Are they noisy?
                                                         noisy, replace.
                                 No
             B8  Is voltage between phases (three-phase  Yes
                 motors) unbalanced?                     Balance voltages.
                                 No
             B9                                   Yes
                 Is three-phase motor operating on one phase?  Restore power on three
                 (Won’t start on single phase.)          phases.
            FIGURE 8.2 (Continued) Troubleshooting ac motors.

            Tests in the first category are performed at some elevated ac or dc voltage to confirm that
            the equipment is not in imminent danger of failure if operated at its rated voltage. Various
            standards give the test voltages that are appropriate to various types and classes of equip-
            ment. They confirm that the insulation has not deteriorated below a predetermined level
            and that the equipment will most likely survive in service for a few more years. However,
            they do not give a clear indication about the condition of the insulation.
              The second category of electrical tests indicates the moisture content; presence of dirt;
            development of flaws (voids), cracks, and delamination; and other damage to the insulation.
              A third category of tests includes the use of electrical or ultrasonic probes that can deter-
            mine the specific location of damage in a stator winding. These tests require access to the
            air gap and energization of the winding from an external source. These tests are considered
            an aid to visual inspection.

            DC Tests for Stator and Rotor Windings
            These tests are sensitive indicators to the presence of dirt, moisture, and cracks. They must
            be performed off-line with the winding isolated from ground, as shown in Fig. 8.3.

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