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40                                  Conversiori and Reactor Sizing   Chap. 2

                                                   FA  = FA0 - FA0 X                  (2- 10)

                              Substituting Equation (2-10) into (2-14) gives the differential fom of the
                         design equation for 1 plug-flow reactor:

              Desinn
         -+!--A-                                                                      (2- 15)
             equation
                                                  I              I
                         We now separate the variables and integrate with the limit V = 0 when X  = 0
                         to obtain the plug-flew reactor volume necessary to achieve a specified conver-
                         sion X:


                                                                                     (2-16)


                              To  carry out  tbe integrations in  the  batch  and plug-flow  reactor design
                         equations  (2-9) and  (2-15>, as well  as to  evaluate the CSTR design equation
                         (2-13), we need to know how the reaction rate  -rA varies with the concentra-
                         tion (hence conversion) of the reacting species. This relationship between reac-
                         tion rate and concentration is developed in Chapter 3.

                        Packed-Bed Reactor.  The derivation of the differential and integral forms of
                        the design equations for a packed-bed reactor are analogous to those for a PFR
                        [cf.  Equations  (2-15)  and  (2-16)].  That  is,  substituting  for  FA  in  Equation
                        (1-13) gives


              PBR design                                                             (2- i7)
                equation

                        The  differential form  of  the  design  equation  [i.e., Equation  (2-17)] must  be
                        used when analyzing reactors that have a pressure drop along the length of the
                        reactor. We discuss pressure drop in packed-bed reactors in Chapter 4.
                             Integrating with the limits W = 0 at X  = 0 gives

                                                I                 I
                                                                                     (2-18)


                        Equation (2-18) can be used to determine the catalyst weight  W necessary to
                        achieve a conversion X  when the total pressure remains constant.

                        2.3  Applications of  the  Design Equstions
                             for  Continuous-Flow Reactors

                        The rate of  disappearance of  A,  -rA, is almost always a function of  the con-
                        centrations of  the various species present. When a single reaction is occurring,
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