Page 298 - Engineered Interfaces in Fiber Reinforced Composites
P. 298

Chapter 7



                IMPROVEMENT OF TRANSVERSE FRACTURE
                TOUGHNESS WITH INTERFACE CONTROL






                7.1.  Introduction

                  In view of the interface-related fracture toughness theories presented in Chapter 6,
                it  is  seen that  the  transverse fracture toughness of  composites containing brittle
                fibers and brittle matrix, typically CFRPs and GFRPs, increases with increasing vf
                and cr;  of the fiber, but decreases with increasing interfacial bond strength, Zb. High
                Zb discourages interfacial debonding and subsequent fiber pull-out. Along with the
                techniques specifically designed to improve the delamination resistance discussed in
                Chapter 8, significant research efforts have been directed towards the development
                of  techniques to  improve  the  fracture  toughness  of  brittle  fiber-brittle  matrix
                composites in the transverse direction without impairing other important mechan-
                ical properties. These techniques can be  classified into two major approaches: one
                relies on the improvement of the intrinsic properties of  the composite constituents,
                whether the reinforcement or the matrix phase; and the other depends on the control
                of interface and/or interlaminar properties. Examples of the first approach include
                the use of fiber hybrids, tough matrices and large diameter or bundle fibers. The
                second approach includes fiber coatings with appropriate polymers, delamination
                promoters  and reduction of  shrinkage stresses in the matrix through  the modifi-
                cation  of  interface properties. Comprehensive reviews  have  been  given  on  these
                toughening methods by Kim and Mai (1991a, 1993a), and they are briefly described
                in the following.
                  (1) Different types of fibers can be incorporated into a matrix material to produce
                a hybrid fiber composite. Typical hybrid fiber composites are made from glass or
                aramid fibers that are added to otherwise brittle carbon fiber composites to enhance
                the fracture toughness resulting from the toughening mechanisms associated with
                the ductile fibers, while maintaining a high strength and high modulus gained from
                carbon fibers. The effect of toughening relies heavily on how the hybrid fibers are
                mixed and the ply layup is arranged. A review on this topic has been presented by
                Hancox (198 1).
                  (2)  Tough  matrices, such  as  thermoplastics and  rubber-modified  epoxies, are
                particularly  useful  for  high  fracture  toughness  and  damage  tolerance  against



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