Page 46 - Estimator's Piping Man-Hour Manual 5E
P. 46

Section One-SHOP FABRICATION     29

                           45° WELDED NOZZLES

                              Labor For Cutting And Welding
                                  Carbon Steel Material
                                NET MAN HOURS EACH
            Standard   Extra
             Pipe   Heavy Pipe              SCHEDULE NUMBERS
      Size  &OD Sizes  & OD Sizes
      Ins.   3/8 "Thick  1/2" Thick  20   30   40   60   80   100   120   140   160
          T                   _ _              _ _        _ _   _ _
     1        2.4      2.5    _ _   --   2.4        2.5                    3.6
                                   _ _
     1-1/4    2.5      2.8         _ _   2.5   --   2.8   --    -- _ _   _ _   4.1
                                                          _ _
     1-1/2    2.8      3.1    --         2.8   --   3.1                    4.7
                                               _ _              _ _
                              --
     2        2.9      3.6    _ _   --   2.9        3.6   --    _ _   ,.   6.2
                                                          _ _
     2-1/2    3.3      4.4         --    3.3   --   4. 4             --    6.9
                                               _ _              _ _
     3        3.8      5.1    --   --    3.8   _ _   5.1   ._              7.7
     3-1/2    4.3      5.6    --   --    4.3        5.6   --    --   --    --
                                                          _ _
     4        4.8      6.6    --         4.8   --   6.6         8.2   ..   9.9
                                   —
     5        5.8      7.9    --   --    5.8   ..   7.9   --   10.2   --  12.5
                                                          _ _
     6        6.2      8.7    --   --    6.2   --   8.7        12.6   ~ _   16.0
     8        7.3      9.9    7.3   7.3   7.3   9.4   9.9   13.5   17.0   21.3   24.2
     10       8.1     11.6    8.1   8.1   8.1   11.6   14.1   18.5   23.8   30.7   37.0
     12       9.2     13.3    9.2   9.2   11.0   14.8   19.4   20.5   32.7   38.7   44.2
     14 OD   10.5     15.4   10.5   10.5   13.0   18.1   25.5   32.5   38,9   43.7   54.4
     16 OD   12.0     17.1   12.0   12.0   17.1   22.7   29.9   41.3   46.4   51,8   62.8
     18 OD   13.1     18.3   13.1   17.0   21.6   29.1   34.4   50.1   55.6   60.1   78.6
     20 OD   14.5     20.1   14.5   20.1   25.1   36.7   39.7   57.9   63.4   70.0   88.3
     24 OD   15.9     22.5   15.9   28.2   30.1   46.8   47.5   73.6   79.1   89.6   103.3

     Pipe Thickness: Wall thickness of the pipe used for the nozzle determines the man hours that
        will apply. For nozzles of double extra strong pipe thickness, use Schedule 160 man hours.
     Reinforcement; Man hours given above are for plain nozzles only. For use of Gusset plates,
        etc.,as stiffeners.not for reinforcement,add 25% to the net man hours shown above. If re­
        inforcement is required and produced by building up the nozzle weld, or by the use of rein­
        forcing rings or saddles as specified use man hours for 45° reinforced nozzles.
     Preheating: If specified or required by Codes, add for this operation. See man hours for pre­
        heating. The size and wall thickness of header (not the size of the nozzle) determines the
        preheating man hours.

     Stress Relieving: Stress relieving of welds in carbon steel material is required by the A. S. A.
        Code for Pressure Piping, where the wall thickness is 3/4" or greater. The size and wall
        thickness of the header determines the man hours to be used for stress relieving.
        All pipe sizes shown below the ruled line are 3/4" or greater in wall thickness and must
        be stress relieved. Where stress relieving is required an extra charge should be made.
        See man hours for stress relieving.
      For General Notes on welding, see 'pages 20 and "23.
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