Page 40 - Estimators Piping Man Hour Manual
P. 40

Section One-SHOP FABRICATION    23

                           MANUAL BUTT WELDS
                                 Labor for Welding Only
                                 Carbon Steel Materials
                                NET MAN HOURS EACH
            Standard  Extra
             Pipe   Heavy Pipe               SCHEDULE  NUMBERS
      Size  &OD Sizes &  OD Sizes
      Ins.  3/8 "Thick 1/2"  Thick  20  30  40  60  80    100  120   140   160
                              __    __         __                    __
     1        0.6      0.7          __   0.6        0.7   --    _.         0.9
     1-1/4    0.7      0.7    --         0.7   --   0.7   --    --   ._    1.0
                              __
     1-1/2    0.7      0.8          --   0.7   --   0.8   --    ~-   --    1. 1
                              __    __                    __    __   __
     2        0.8      0.9               0.8   ._   0.9                    1.4
     2-1/2    1.0      1.1    --    --   1.0   --    1.1  --    --   --    1.6
                              __    __         __               __   __
     3        1. 1     1.2               1. 1        1.2  --               1.8
     3-1/2    1.2      1.4    --    --   1.2   --    1.4  --    --   --    --
     4        1.3      1.6    --    --   1.3         1.6  ..    2.4  ..    2.6
                                               —
     5        1.5      1.9    --    ..   1.5   ._    1.9  —     2.5  --    3.3
                              __    __         __                    __
     6        1.8      2.1               1.8        2. 1  ._    3.2        4.3
     8        2.2      2.8    2.2  2.2   2.2   2.5  2.8   3.8   5. 1 1  6.4  7,3
     10       2,7      3.4    2.7   2.7  2.7   3.4  4.3   5.8  1  8.0  9.6  11.1
     12       3.1      4.0    3.1   3.1  3.4   4.4  5.6   8.4  10.4  13.0  15.2
     14  OD   3.6      4.8    3.6  3.6   4.2   5.8  8.1  11.2  13.7  16.3  19. 2

     16  OD   4.2      5.6    4.2  4.2   5.6   7.1  10.5  14.3  17.6  21. 1  23.5
     18  OD   4.9      6.5    4.9   5.7  7.3   9.5  13.9  18.5  21.7  25.4  28.6
     20 OD    5.3      7. 1   5.3   7.1  7.9  11.7  16.5  22.1  27.0  31.3  34.6
     24  OD   5.9      8.5    5.9  10.5  11.2  17.0  26.3  30.4  36.9  41.8  50.2

     Pipe  Thickness:  Wall  thickness  of  the pipe  determines  the  man hours  that will  apply.  For  butt
        welds  of double  extra strong materials, use  Schedule  160 listings.
     Mitre  Welds:  Add 50% to butt weld man  hours.
     Cutting and Beveling Pipe:  Man hours do not include cutting and beveling of pipe. See respective tables for these
          charges.
     Preheating:  H specified  or  required  by  Codes,  add for  this  operation.  See  man hours  for  pre-
         heating.
     Stress  Relieving: Stress  relieving  of  welds  in carbon  steel  material  is  required  by the A.S. A.
        Code of Pressure piping where the wall thickness  is  3/4"  or  greater.
         A.11  sizes  of  butt  welds  shown  below  the ruled  lines are  3/4"  or  greater  in wall thickness
        and  must  be stress  relieved.
        Where stress  relieving  is  required,  an  extra  charge  should  be  made.  See man hours for
        stress relieving.
     Unlisted  Sizes:  Unlisted sizes take the next higher  listing.
     General Notes:  For additional notes on welding see page  18.
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