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                                                                     Cost Accounting
                               observers of a company
                               don’t want or need to see.
                                                            of management accounting
                               It’s a detailed, often compli-  Cost accounting An area   123
                                                            that deals with the costs of
                               cated process of counting    a business in terms of enabling the
                               small amounts of money,      managers to identify, measure, and
                               materials, and labor. Yet    control gross profit.
                               these small elements of
                               cost, when multiplied by the number of units a company makes
                               and sells over a month or a year, become the foundation for the
                               profit that outsiders are anxious to see from companies they fol-
                               low. Cost accounting, then, is the ultimate example of internal
                               management reporting: it’s in a form designed for managers to
                               use in running the company and not particularly user-friendly to
                               those unfamiliar with the company or the business.

                               Are You Making a Profit or Just Building Sales Volume?
                               I’m sure you remember that old cliché, “We’re losing money on
                               every piece, but we’re making it up on volume!” That clever bit
                               of shtick that makes everyone laugh is not so funny in many of
                               today’s companies, particularly the ones that don’t have a
                               strong cost accounting analysis function in their financial
                               department. Accounting for all the variety and complexity of
                               costs that go into manufacturing a product today is among the
                               most difficult areas of finance to manage. Part of the reason is
                               that information about cost of sales requires additional levels of
                               data collection, some of it from segments of the company most
                               removed from the financial recordkeeping function, the factory
                               worker. It’s on the shop floor that costs are incurred, fabrication
                               decisions are made, and hours are spent productively or waste-
                               fully—and it’s the factory worker who will ultimately determine
                               if the company has a comfortable gross profit or none at all.

                               Profit Management Begins with a Timecard and
                               a Bill of Materials
                               Key to gross profit management, then, is collecting the right
                               information at the right level of detail. One of the most chal-
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