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                                      Finance for Non-Financial Managers
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                                     or stages of a product.
                                   •A materials requisition form on which is recorded all the
                                     materials actually issued to the job, including materials
                                     that might have been put into production and then dam-
                                     aged or scrapped and the materials then issued to replace
                                     them. These details may be later transferred to a job cost
                                     sheet.
                                   • The job cost sheet, either paper or electronic, that follows
                                     a job through the factory and on which actual production
                                     costs are recorded as they are incurred. This may include
                                     labor details, precluding the strict need for timecards
                                     except as an audit check that all hours paid for were
                                     charged to jobs or otherwise accounted for appropriately.
                                   While individual companies may have their own versions of
                               these tools, the objective remains the same: to accumulate, on
                               the one hand, the labor and materials that were intended to be
                               consumed to complete the job and, on the other hand, the labor
                               and materials that were actually consumed to complete the job.
                               The differences will later be analyzed to help managers under-
                               stand why the actual costs incurred differed from the expected
                               costs. See “Manufacturing Cost Variances” later in this chapter
                               for more insight into this kind of analysis.
                                                                       Process costing, by
                                                                   contrast, is much simpler,
                                         Bill of materials A listing
                                                                   due to the continuous
                                         of all the individual parts
                                         and components that go    nature of the manufactur-
                                into the manufacture of a product,  ing process. The account-
                                including how many of each item of  ing department collects all
                                raw materials.This document is used  the costs incurred by a
                                to purchase and then assemble the
                                                                   particular manufacturing
                                pieces to produce a given quantity of  department for each man-
                                finished goods.
                                                                   ufacturing process carried
                                                                   out in that department and
                               groups them into essentially two categories: direct materials and
                               conversion cost.
                                   Conversion cost is the sum of all the direct labor and manu-
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