Page 144 - Fluid mechanics, heat transfer, and mass transfer
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122   PUMPS, EJECTORS, BLOWERS, AND COMPRESSORS

               . What is the effect of increased impeller size in the pump  . Up to what percent decrease in impeller diameter for a
                casing?                                              centrifugal pump, is tolerable to keep the efficiency
                 & Increases maximum discharge pressure for which    levels high?
                  downstream equipment might not be designed.        &  20%.
                 & A 10% increase in impeller size might result 30%  . How is impeller size selected for a given pump casing?
                  increase in amperage on the motor.                 & A general rule of thumb is to select an impeller that is
                 & Amperage, A, required by the motor is given by      one size smaller than the maximum size so that it can
                                                                       be replaced with a larger one without replacing the
                       A /ðHeadÞðsp:gr:ÞðLiquid flow rateÞ=            casing.
                                                                     & A pump that requires maximum size impeller
                                motor efficiency:      ð5:15Þ
                                                                       should not be selected. When put into service, it
                                                                       may be found that the selected impeller is too small.
               . Illustrate graphically how impeller size determines
                                                                       In such a case, the pump has to be replaced, which
                capacity and head developed by a centrifugal pump.
                                                                       is expensive when compared with choosing initially
                 & Figure 5.17 is illustrative of impeller size, capacity,
                                                                       a larger pump and changing impeller to a larger
                  and head developed relationships for a centrifugal
                                                                       size. Cost of impeller is insignificant compared to
                  pump.
                                                                       pump.
                 & For the same flow rate, head developed increases with
                                                                     & Start-up conditions must be considered while select-
                  increased diameter of the impeller.
                                                                       ing the impeller. May be the pump has to put up
                                                                       50% more head to establish initial circulation than
                                             2
                                h 2 ¼ h 1 ðd 1 =d 2 Þ :  ð5:16Þ        normal.
                                                                     & While increasing impeller size, the consequences of
                 & For the same head developed, flow rate (capacity)
                                                                       increase in shut-in pressure must be examined and
                  increases with impeller size.                        taken care of.
                                                                     & Motor selection should be based on the largest size
                                Q 2 ¼ Q 1 ðd 2 =d 1 Þ:  ð5:17Þ         impeller that can fit into the pump and not on size of
                                                                       actual impeller used.
                 & Amperage for the motor increases with increased
                                                                   . “Speed control for a centrifugal pump will not affect its
                  impeller diameter.                                 efficiency.” Comment.
                                                                     & Changes in speed up to 20% will not adversely affect
                                             3
                                A 2 ¼ A 1 ðd 2 =d 1 Þ :  ð5:18Þ        efficiency.
                                                                   . How are pulsations reduced through design of a cen-
                                                                     trifugal pump?
                                                                     & Number of vanes: Increasing number of vanes.
                                                                     & Radial clearance between tip of the impeller and the
                                                                       stationary collector.
                                                                     & Type of impeller: Pulsations tend to increase with
                                                                       increase in specific speed of the impeller. Thus, the
                                                                       radial impeller has the lowest pulsations, followed by
                                                                       Francis and axial-type impellers.
                                                                     & Impeller tip speed: Higher tip speeds generally mean
                                                                       larger pulsations.
                                                                     & Staggering impellers in multistage machines: Stag-
                                                                       gering reduces pulsations.
                                                                   . What is the difference in operating centrifugal pumps in
                                                                     series and parallel?
                                                                     & Options for handling high head or high flow applica-
                                                                       tions include using pumps in series or parallel.
                                                                     & When running in series, the heads are added and the
            FIGURE 5.17  Effect of impeller size on capacity versus head  total capacity is equal to that of the pump with the
            developed for a centrifugal pump.                          smallest capacity.
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