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7





            TWO-PHASE FLOW SYSTEMS




            7.1  Two-Phase Flow                          195         & When vapor/gas bubbles, distributed in the liquid,
                7.1.1 Gas/Vapor–Liquid Flow              195           move along at about the same velocity as the liquid,
                7.1.2 Fluid–Solid Systems                199           the flow is described as bubble flow.
                      7.1.2.1 Packed Beds                199         & Bubble flow describes the flow of distinct, roughly
                      7.1.2.2 Fluidization               200
                                                                       spherical vapor regions surrounded by continuous
                      7.1.2.3 Gas–Solids Transport       208
                                                                       liquid. The diameter of the bubbles is generally
                            7.1.2.3.1  Pneumatic Conveyance  208
                                                                       considerably smaller than that of the container
                      7.1.2.4 Solid–Liquid (Slurry) Flow  217
                                                                       through which they flow.
                                                                   . Under what conditions bubble flow can be expected?
                                                                     & Bubble flow usually occurs at low vapor concentra-
                                                                       tions. When vapor content is less than 30% of total
                                                                       weight flow rate, bubble flow is possible.
            7.1  TWO-PHASE FLOW                                    . “Bubble flow in a horizontal pipe is prevalent at high
                                                                    ratios of gas to liquid flow rates.” True/False?
            7.1.1  Gas/Vapor–Liquid Flow                             & False.
                                                                   . Explain what is meant by slug flow?
              . Give examples of industrially important applications of
                                                                     & Slug Flow: Slugs of gas bubbles flow through the
                gas/vapor–liquid flows.
                                                                       liquid. If the vapor and liquid are flowing through a
                & Gas bubbles in oil, wet steam, vapor–liquid flow in
                                                                       pipe, bubbles may coalesce into long vapor regions
                  refrigeration systems, steam–water flows in boilers
                                                                       that have almost the same diameter as the pipe. This
                  and condensers, vapor–liquid flows in heat exchan-
                                                                       is called slug flow. Slug flow develops when high
                  gers, evaporators, distillation columns, and reactors,
                                                                       waves of liquid develop with progressive increase of
                  and so on.
                                                                       gas or vapor content in wavy flow.
              . What are the various types of flow patterns in gas–liquid
                                                                   . What are the undesirable effects of slug flow?
                flow in vertical pipes? Illustrate.
                                                                     & Slug flow can cause vibrations in equipment because
                & Bubble flow, slug flow, churn flow, annular flow, and
                                                                       of high-velocity slugs of liquid impinging against
                  mist flow. The flow regime depends on the interaction
                                                                       fittings and bends.
                  of two forces, namely, gravity and vapor shear, acting
                                                                     & Can cause flooding in gas–liquid separators.
                  in different directions. At low vapor flow rates,
                  gravity dominates, giving rise to stratified, slug–plug,  & Pressure fluctuations develop in the piping, which
                  or bubble flow, depending on the relative amounts of  can upset process conditions and cause inconsistent
                  liquid present. At high vapor velocities, vapor shear  instrument sensing.
                  dominates, giving rise to wavy, annular, or annular–  . How is slug flow avoided in process piping?
                  mist flow.                                          & Reducing line sizes to minimum.
                & Figure 7.1 illustrates the flow patterns.           & Designing parallel pipe runs that will increase flow
              . What is bubble flow?                                    capacity without increasing overall friction losses.



            Fluid Mechanics, Heat Transfer, and Mass Transfer: Chemical Engineering Practice, By K. S. N. Raju
            Copyright Ó 2011 John Wiley & Sons, Inc.
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