Page 90 - Subyek Teknik Mesin - Forsthoffers Best Practice Handbook for Rotating Machinery by William E Forsthoffer
P. 90

Be st Practice 2 .12          Pump Best Practices



                                                             N SS        NPSH R  Inlet  Inlet    Probability of
                                                                                velocity  passage  flow
                                                                                        ΔP       separation
                                                             14,000 (High)  Low  Low    Low      High probability
                                                             8,000 (Low)  High   High   High     Low probability


                                                            Fig 2.12.18   N SS related to flow separation probability


                                                             The onset flow of recirculation increases with increasing suction
                                                             specific speed


                                                            Fig 2.12.19   Recirculation as a function of N SS
                                                              Which can also be stated as; ‘The higher the value of N SS , the
                                                            sooner the pump will cavitate when operating at flows below the
                                                            BEP’. Therefore, before an acceptable value of N SS can be de-
                                                            termined, the process system and pumped liquid characteristics
                                                            must be defined.
                                                            Defining the process system


                                                            Reviewing the proposed process system prior to the purchase of
                                                            a pump, as previously discussed, is strongly recommended.
                                                            Figure 2.12.20 presents a typical process system with various
                                                            control alternatives (flow, level, pressure).
                                                              The approach that should be followed when purchasing
       Fig 2.12.17   Flange to vane entrance losses         a pump is to define its required operating range on the basis of
                                                            the process system design and process requirements.
                                                              Once the operating range is defined, hydraulic calculations
       Suction specific speed                                will determine the required flows, heads and NPSH AVAILABLE .
                                                            Care should be taken to define liquid composition and tem-
       N SS , known as suction specific speed, is determined by the same
                                                            perature as accurately as possible, since these factors will de-
       equation used for specific speed N S , but substitutes NPSH R for
       H (pump head). As the name implies, N SS considers the inlet of  termine the vapor pressure which in turn defines the
                                                            NPSH AVAILABLE . Steps for defining the process system are
       the impeller and is related to the impeller inlet velocity. The
       relationship for N SS is:                            summarized in Figure 2.12.21.
                                                              Once the process requirements are accurately defined,
                                   p
                                 N Q                        a pump can be selected that will meet these requirements
                                    ffiffiffiffiffi
                        N SS ¼        3=4                   without the risk of hydraulic disturbances.
                               ðNPSH R Þ
          Where: N ¼ speed
                Q ¼ flow e GPM                               Selecting a pump for hydraulic disturbance
           NPSH R ¼ Net Positive Suction Head Required in Ft.  free service
          As previously explained, NPSH R is related to the pressure
       drop from the inlet flange to the impeller. The higher the  The concepts used to prevent liquid disturbances, and the re-
       NPSH R , the greater the pressure drop, and vice versa. From the  quirements for accurately defining the process system re-
       above equation, we can show the relationships between NPSH R ,  quirements, can then be used to select a pump free of hydraulic
       N SS , inlet velocity, inlet pressure drop and the probability of  disturbances.
       flow separation. It is given in Figure 2.12.18.         Based on previous discussions, there are three areas of con-
          Based on this information, it can be seen that flow separation  cern to ensure trouble-free operation (see Figure 2.12.22).
       will occur for high specific speeds resulting from low inlet ve-  Figure 2.12.23 shows a typical pump performance curve. The
       locity. The critical question the pump user needs answered is  practical approach is to select a type of pump that will enable
       ‘At what flow does the disturbance and resulting cavitation  operation under all conditions if possible.
       occur’? This is not easy to answer, because the unstable flow  Figure 2.12.24 presents guidelines for selecting a pump free
       range is a function of the impeller inlet design as well as the inlet  of hydraulic disturbances, which attempt to cover all situations;
       velocity. A general answer to this question is shown in  however, technical discussions with the pump vendor are en-
       Figure 2.12.19.                                      couraged whenever necessary.

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