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1656_C005.fm  Page 243  Monday, May 23, 2005  5:47 PM





                       Fracture Mechanisms in Metals                                               243


                       it can be shown (Appendix 5) that the critical values of K and J follow a characteristic distribution
                       when failure is controlled by a weakest link mechanism: 3
                                                                 K  4 
                                                         1
                                                      F =− exp  −     Ic                    (5.27a)
                                                                  Θ K   
                       or
                                                                   J  2 
                                                      F =− exp  −     c                     (5.27b)
                                                         1
                                                                   Θ J   
                       where Θ  and Θ  are the material properties that depend on microstructure and temperature. Note that
                             K
                                   J
                       Equation (5.22a) and Equation (5.22b) have the form of a two-parameter Weibull distribution. The
                       Weibull-shape parameter, which is sometimes called the Weibull slope, is equal to 4.0 for K  data and
                                                                                              Ic
                       (because of the relationship between K and J) 2.0 for  J  values for cleavage.  The  Weibull-scale
                                                                     c
                       parameters Θ  and Θ  are the 63rd percentile values of K  and J , respectively. If Θ  or Θ  is known,
                                 K
                                                                   Ic
                                       J
                                                                         c
                                                                                        K
                                                                                             J
                       the entire fracture toughness distribution can be inferred from Equation (5.27a) or Equation (5.27b).
                          The prediction of a fracture toughness distribution that follows a two-parameter  Weibull
                       function with a known slope is an important result. The Weibull slope is a measure of the relative
                       scatter; a prior knowledge of the Weibull slope enables the relative scatter to be predicted a priori,
                       as Example 5.1 illustrates.
                         EXAMPLE 5.1
                         Determine the relative size of the 90% confidence bounds of K Ic  and J c  data, assuming Equation (5.27a)
                         and Equation (5.27b) describe the respective distributions.

                         Solution: The median, 5% lower bound, and 95% upper bound values are obtained by setting F = 0.5,
                         0.05, and 0.95, respectively, in Equation (5.27a) and Equation (5.27b). Both equations have the form:
                                                                  λ
                                                         F =− exp( − )
                                                            1
                         Solving for λ at each probability level gives

                                                λ 0.50  = 0.693, λ 0.05 = 0.0513, λ 0.95  = 2.996
                         The width of the 90% confidence band in K Ic  data, normalized by the median, is given by
                                               K  −  K   (.  025  −  ( 0 0513) 025
                                                                       .
                                                              .
                                                         2 996)
                                                                  .
                                                095  005  =              =  0 920
                                                                           .
                                                 .
                                                     .
                                                 K           (.   025
                                                                  .
                                                              0 693)
                                                   050
                                                   .
                         and the relative width of the J c  scatter band is
                                                  J  −  J   2 996 −  0 0513
                                                                   .
                                                             .
                                                   095  005  =         =  181
                                                       .
                                                                         .
                                                   .
                                                    J          0 693
                                                                .
                                                     050
                                                     .
                         Note that Θ K  and Θ J  cancel out of the above results and the relative scatter depends only on the Weibull
                         slope.
                       3  Equation (5.27a) and Equation (5.27b) apply only when the thickness (i.e., the crack front length) is fixed. The weakest
                       link model predicts a thickness effect, which is described in Appendix 5.2 but is omitted here for brevity.
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