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10          Mixing








            The mixing unit process is found throughout treatment plants.  material in a solution is some arbitrary fraction of an ultimate
            Examples include rapid mix (also called ‘‘initial mixing’’),  value, e.g., 0.99.
            flocculation, disinfection; activated sludge, the anaerobic pro-
            cess, and gas dissolution. Usually, the mixing is not visible  10.1.1.2.2  Dispersion
            since the equipment may be located under floors, in pipes, in  The dictionary defines dispersion as ‘‘scatter,’’ which results in
            tanks, or behind walls.                            mixing. In flow through a porous medium, the mechanism is
              For most unit processes, mixing is a critical supporting step  usually random velocity variation along any flow path. The
            causing (1) contacts between reactants, (2) creation of inter-  same mechanism applies to turbulent diffusion (e.g., in the case
            facial area, or (3) reduction of the ‘‘film’’ thickness (to maxi-  of open channel flow or pipe flow). Examples include
            mize the diffusion gradient across an interface). In design, the  the spread of a solute in porous media flow (both longitudinally
            objective is to ensure, to the extent feasible, that mixing is not  and laterally), the mixing of two rivers (lateral dispersion),
            a rate-limiting factor.                            the mixing of pipeline discharge into a stream, mixing by a
              Design questions include the selection of type of mixing  submerged jet (lateral and longitudinal), and peeling-off of
            unit, its size, and power input. For a given mixing application,  eddies from main circulation currents in a mixing basin.
            a certain type of mixing technology may be more appropriate
            than another. The intent of this chapter is to cover mixing  10.1.1.2.3  Agitation
            principles and practice.                           Agitation involves the induced motion of a material (McCabe
                                                               et al., 1993, p. 235), i.e., a disturbance of the status quo.
                                                               The chemical engineering literature seems to use this term
            10.1 DEFINITIONS AND APPLICATIONS                  preferentially.
            The world of mixing includes an array of technologies, any
            one of which may be employed for one of the numerous  10.1.2 APPLICATION CATEGORIES
            applications. The principles involved, i.e., advection, turbu-
            lence, diffusion (Box 10.1), are applicable also to the variety  Processing pairs applicable to water treatment include
            of mixing situations that occur in the ambient environment,  (1) liquid–solid, (2) liquid–gas, (3) two immiscible liquids,
            e.g., re-aeration in streams, chemical and biological reactions  (4) two miscible liquids, and (5) fluid motion. Descriptions of
            in streams and lakes, and dispersion in streams.   each are given with reference to an impeller–tank. Jet mixers,
                                                               static mixers, baffled basins, etc., are other technologies that
                                                               could be applicable.
            10.1.1 DEFINITIONS
                                                               10.1.2.1  Liquid–Solid
            The term ‘‘mixing’’ seems self-explanatory. Several ancillary
            terms are used, however, which are near-synonyms.  A ‘‘liquid–solid’’ pair includes particles that dissolve in water.
                                                               For example, a solid chemical in pellet or powder form must
                                                               be suspended and ‘‘agitated’’ to achieve mass transfer from
            10.1.1.1  Mixing
                                                               the solid phase to the dissolved phase.
            Mixing is defined as inducing the random distribution of two
            or more initially separate phases through one another
                                                               10.1.2.2  Liquid–Gas
            (McCabe et al., 1993, p. 235). Some commonplace examples
                                                               A gas flow emerging from a tube below an impeller is ‘‘dis-
            are: in the kitchen, e.g., tossing a mixed salad with dressing,
                                                               persed’’ throughout the liquid volume first by shear to create
            blending chocolate chips or nuts into cookie dough; in the bar,
                                                               bubbles and then by pumping and shear along the advected
            e.g., mixing drinks; or in the garage, e.g., mixing paint.
                                                               stream to spread them; the diffusion of gas from the bubbles
                                                               to the water is the final step.
            10.1.1.2  Near-Synonyms
            The following terms are found in the literature without fine  10.1.2.3  Immiscible Liquids
            distinctions. Nevertheless, each has its own connotation.  High molecular weight polymers are often dissolved in an oil
                                                               base. Prior to metering into a water flow, the emulsion must
            10.1.1.2.1  Blending                               be dispersed by means of a high-shear zone, i.e., an impeller,
            In blending, one substance may lose its identity within  within a small flow of water, which is then metered into the
            another. A criterion may be when the concentration of a  main flow.


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