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23          Biological Reactors








            The ‘‘idea’’ of a reactor is broad and may be defined as a  follows abstracts key notions from the extensive lore and, at
            volume of any size or shape in which a ‘‘change’’ occurs. In a  the same time, uses the reactor theory to explain the activated-
            biological reactor, microorganisms transform, or ‘‘change,’’  sludge process and its variations. Reactor theory also gives a
            substrate to desired reaction products.            rationale for empirical parameters that were evolving during
              The key themes in reactor theory are stoichiometry, kinet-  the 1950s.
            ics, and mass balance. The stoichiometry and kinetics were
            reviewed in Chapter 22; in this chapter, the mass balance
                                                               23.2.1 HISTORY
            principle is added, which is the basis for modeling. Models
            are reviewed for three reactor categories: suspended growth,  The beginning was in 1914 when Ardern and Lockett
            attached growth, and anaerobic. Practice in design and oper-  published their paper, ‘‘Experiments on the oxidation of
            ation are summarized for each reactor category.    sewage. . . . ’’ Actually, however, they stood on the shoulders
                                                               of some of their predecessors. We can understand the devel-
            23.1 BIOLOGICAL REACTOR SPECTRUM                   opment of the field by first looking at where it stood in 1914,
                                                               and then the early development of practice and finally the
            The idea of a reactor is to provide a favorable environment for  milestones that enumerate how we arrived at current practice
            a substrate to be transformed by bacterial enzymes to benign  and knowledge.
            products. To accomplish this purpose a host of reactors have
            evolved to fit different purposes and conditions. All have the  23.2.1.1  Beginnings
            common themes: stoichiometry, kinetics, mass balance,  The account given by Metcalf and Eddy (1930) gives insight
            which provide a framework for analysis and understanding,  into the evolution of the activated-sludge process. The
            but are supplemented by empirical parameters.      nuances in their writing add flavor.
              To relate to the literature, Table 23.1 identifies some reactor
            names. Table 23.1 indicates that a classification of reactors has  The aeration of sewage in tanks, to hasten oxidation of organic
            limited coherence; one may classify a plug-flow reactor, for  matter, was investigated as early as 1882 by Dr. Angus Smith,
            example, as a continuous-flow reactor, but as a concept it  who reported on it to the Local Government Board. It was
            applies to other kinds of reactors as well. Land application  studied subsequently by a number of investigators and in 1910
            and aqua-culture are included to indicate that ‘‘passive’’ kinds  Black and Phelps reported that a considerable reduction in
            of treatment are sometimes preferred. Some, e.g., granular  putrescibles could be secured by forcing air into sewage in
            activated carbon and ‘‘soil,’’ are included so that the extent of  basins (p. 636).
            the reactor concept is seen. As a note, the table is not intended
            to read across; the columns are intended to add some logic  Following this, experiments by Clark and Gage at the
            (or coherence) in categorization, but not the rows.  Lawrence Experiment Station, conducted during 1912 and
                                                               1913 on sewage in bottles and in tanks partially filled with
                                                               roofing slate spaced about 1 in. apart, showed that in aerated
            23.2 ACTIVATED SLUDGE
                                                               sewage, growths of organisms could be cultivated which
            Reactor theory, i.e., materials balance combined with kinetics,  would greatly increase the degree of purification obtained.
            is a major theme of most chapters. The theory was adapted to  The results of the work at Lawrence were so striking that
            activated sludge from chemical engineering in the 1950s (see,  their knowledge led Fowler to suggest experiments along
            for example, Gram, 1956), which provided a framework for  similar lines at Manchester, England, where Ardern and
            understanding.                                     Lockett carried out valuable researches upon this subject.
              If the activated-sludge practice had started along the lines  During the course of their experiments Ardern and Lockett
            of reactor theory, the present state of the art would have a  found that the sludge played an important part in the results
            simple rationale as indicated above. Practice developed  obtained by aeration, as announced in their paper of May 3,
            empirically, however, and the state of the art is compounded  1914, before the Manchester Section of the Society of Chem-
            by the consequent lore which unfolded over the decades, and  ical Industry. At the outset it was necessary to aerate the
            inconsistent units.                                sewage samples continuously for 5 weeks before complete
              Over the decades since 1914 when Ardern and Lockett  nitrification was obtained. By repeatedly drawing off the
            launched activated-sludge practice with their historic paper, a  clarified sewage and adding fresh raw sewage to the old
            proverbial thousand papers, c. 1970, had been presented or  sludge left in the experimental tank, the time for oxidation,
            published, along with a number of books. The review that  however, was reduced to 24 h and eventually to a few hours

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