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836                                                               Appendix F:  Alum Data and Conversions


              Example F.1 Determine Alum Feed Flow             In designing space for alum storage, the feed rate can be
                                                               determined alum use on a monthly basis. Example F.2 illus-
              Given                                            trates the calculation, taking into account the monthly vari-
                                  3
                    Q(plant) ¼ 1.00 m =s (22.83 mgd)           ation over the annual cycle.
              C(in-plant-flow) ¼ 20 mg Al (SO 4 ) 3   14H 2 O=L   In terms of 100 lb sacks, the number from Example F.2
                                   2
                                                               would be about 1,140 per month (i.e., 51,849 kg=month   2.2
                                      3
                           ¼ 0:020 kg=m (from jar tests or pilot testing)  lb=kg=100 lb=sack). For a plant of this size, handling the
                 C(alumfeed) ¼ 100 g Al (SO 4 ) 3   14H 2 O=L  sacks would average about 1.6 per hour. As a matter of
                                   2
                                                               practice, plants using bagged alum will size a storage silo
                                                   3
                           ¼ 100 kg Al (SO 4 ) 3   14H 2 O=m :
                                    2                          for less than a 10-day supply, e.g., normally 1–2 days. If, on
                                                               the other hand, the alum is purchased in bulk and stored in
              Required
                                                               bulk, the silos will be significantly larger, e.g., 30-day supply
                (a) Q(alum feed)                               each. To illustrate, the volume required for 1-month supply
                (b) Mass feed rate of alum                                               3                    3
                                                               in Example F.2 would be 47 m (51,848 kg=1,100 kg=m ).
                                                               As an example of dimensions, a tank 3.5 m diameter   4.0 m
              Solution
                (a) Calculate Q(alum feed) from (F.2),         deep has such volume. Bulk storage should be designed for
                                                               continuous mechanical feed with conical bottom. Several
                       Q(plant)   C(alum-in-plant-flow)        such tanks, such as 2–6 would help to reduce the number
                          ¼ Q(alum feed)   C(alum feed)  (F:2)  of deliveries. The sizing would depend also on the capacity
                                                               of the trucks.
                     3
                                  3
                1:00 m =s   0:020 kg=m ¼ Q(alum feed)   100 kg=m 3
                                         3
                    Q(alum feed) ¼ 0:00020 m =s ¼ 200 mL=s        Example F.2 Determine Monthly Rate of Alum Use
                (b) The mass feed rate of alum to the dissolution reactor  Given
                                                                                         _
                   (for feeder selection) is                      Result from Example F.1, i.e., M ¼ 0.020 kg=s
                                                                  Required
                   M(alum) ¼ Q(plant)   C(alum plant)             Monthly use of alum
                                  3
                          ¼ 1:00 m =s   0:020 kg=m 3              Solution
                                                                  Monthly use of alum:
                          ¼ 0:020 kg=s
                          ¼ 1:2kgAl (SO 4 ) 3   14H 2 O=min       _
                                   2                              M(alum-monthly) ¼ 0:020 kg=s   3600   24 s=day   30 day=month
                          ¼ 1728 kg Al (SO 4 ) 3   14H 2 O=day                 ¼ 51,848 kg Al (SO 4 ) 3   14H 2 O=month
                                     2                                                    2
                (c) Let the bulk density of granular alum be 1074  Comments
                       3
                   kg=m , i.e., from Table F.1, (1010 þ 1038)=2, to  The bulk storage volume required is 51,848 kg
                                                                                                      3
                                                                                               3
                   give, the volumetric feed rate,                Al 2 (SO 4 ) 3   14H 2 O=month=1,100 kg=m ¼ 47 m . In other
                                                                  words a storage volume of dimensions, 3.5 m   3.5 m   4.0 m
                                                            3
              V(feedrate)¼ 1728kgAl (SO 4 ) 3  14H 2 O=day = 1074kg=m  would store a 1-month supply of alum at the rate of use
                                 2
                             3
                        1:6m =day                                 calculated. Two or three such silos should be provided,
                                                                  depending on preferences in operation. With three silos,
                                                                  two could be active while the third would provide a supply
              Comments
                                                                  while the alum is ordered for the other two. Also, the first
              To provide for say a 10-day supply of alum, about 16 m 3  two with metering could be cleaned and maintained while
              would be required. This would be a silo that could have  the third is placed on-line.
              the dimensions, 2 m diameter   6 m high. Most probably
              3–4 such silos would be installed, i.e., for a 30-day supply
              plus one for standby.                            F.2.4 COST OF SOLID ALUM
                                                               The cost of alum depends on the amount ordered and
                                                               whether the form is bagged or bulk, and the shipping dis-
            F.2.3 STORAGE OF ALUM
                                                               tance. All of these factors and others will be reflected in a
            Alum crystals will store well and therefore a long-term supply  bid price for alum (if the bid method of purchase is used).
            can be provided, such as 1–2 years for smaller plants and  Example F.3 illustrates the calculation of monthly cost.
            shorter durations for large plants in which such an amount of  To compare alum cost when there are different forms, such
            storage could be excessive (Harringer, 1984). For the large  as solid alum and liquid alum, the cost per unit of Al 3þ
            plants, alum would be provided in bulk rather than in sacks.  provides a means.
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