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838                                                               Appendix F:  Alum Data and Conversions


                   which if satisfied, 90% of the contents of the reactor  Example F.6 Size an Alum Dissolution Reactor
                   remains to be circulated by the impeller. Now if we
                   let u ¼ 90 s, then,                            Given
                                                                  Data from F.5
                               t T =90 s   0:2,                   Q(alum feed) ¼ 200 mL=s
                                   t T   18 s                     C(alum feed) ¼ 100 g Al 2 (SO 4 ) 3   14H 2 O=L solution
                                                                  Required
                 2. Apply criterion for 10 circulation passes (McCabe  a. V(dissolution reactor)
                   et al., 1993),                                   b. Mixer speed and power

                                nt T ¼ 78                         Solution
                                                                    a. Calculate reactor volume, i.e.,
                             n   18 s ¼ 78
                                 n ¼ 4:3 rev=s                                        V
                                                                                      Q
                                                                                   u ¼
                   (for 10 passes through the impeller).                                  V
                                                                                90 s ¼
              Discussion                                                              ð 0:200 L=sÞ
              The mixing speed, n ¼ 4.3 rev=s may be low and there will           V ¼ 18:0L
              be no harm if n is much higher, say n ¼ 10 rev=s. If we let
              n ¼ 10 rev=s, then t T ¼ 7.8 s, a considerable reduction.  Dimensions
              This means that t T =u ¼ 7.8 s=90 s ¼ 0.086. This can be
              interpreted in two ways: (1) about 95% of the contents of  Dimensions for a cube are D ¼ H ¼ 0.26 m
              the reactor will have the 10 passes through the impeller in  And,
              only 7.8 s, or (2) in 16 s, the number of passes for 90% of   D(impeller) ¼ 0.333   D ¼ 0.086 m
              the contents through the impeller  20. This hedges the bet
              considerably more with respect to the fraction of alum  b. Mixer power
              dissolved. On the other hand, the detention time can be  The reactor=impeller should be a ‘‘back-mix’’ type,
              reduced considerably if we increase n further, let n ¼ 20  i.e., with the impeller at the bottom causing a pump-
              rev=s, for example.                                     ing effect to recirculate the flow. A ‘‘standard’’
                                                                      design as described by McCabe et al. (1993) pro-
                                                                      vides a known dimensionless power number, i.e.,
            F.3.4 SIZING THE REACTOR AND MIXER                        P ¼ 6.0
                                                                         By definition, the power number, P,is
            The volume of the reactor may be calculated as
                                                                                         P
                                                                                    P ¼  3  5
                                  V(reactor)                                           rn D
                                                         (F:3)
                                 Q(alum feed)                         And the power number for a ‘‘standard’’ mixer is
                             u ¼
                                                                      P ¼ 6.0, to give
            The mixing power may be determined by the power number
            relation,                                                                     P
                                                                         6:0 ¼              3
                                                                              998 kg  5 rev          5
                                                                                              (0:0865 m)
                                      P                                        m 3      s
                                                         (F:4)
                                    rn D
                                P ¼   3  5
                                                                                    P ¼ 3.5 W
            in which                                              Discussion
              P is the power number (dimensionless)                 .  This is too small, so let n ¼ 10 rps, giving P ¼ 28 W
              P is the power applied to the impeller (Watts)          (0.0013 hp)
                                         3
              r is the density of solution (kg=m )                  . Try, n ¼ 20 rps, giving P ¼ 224 W (0.30 hp)
                                                                                                3
                                                                                                             3
              n is the rotational velocity of impeller (rev=s)      . Check P=V ¼ 224 W=0.018 m ¼ 12.4 kW=m ,
                                                                                                  3
              D is the diameter of impeller (m)                       which is  P=V   0.8–2.0 kW=m  (for intense
                                                                      mixing)
                                                                                                        3
                                                                    . As a check, if we use P=V ¼ 2.0 kW=m , then
            As a check, the criterion, P=V may be used, i.e., for ‘‘intense’’  3          3
            mixing (McCabe et al., 1993),                             P=0.018 m ¼ 2.0 kW=m , then P ¼ 0.036 kW ¼
                                                                      36 W (0.05 hp). Thus, if n ¼ 10 rps, the mixing
                                                                      would be ‘‘intense,’’ which requires only 36 W.
                 P                3                                   The second estimate, P ¼ 28 W looks reasonable,
                     0:8   2:0 kW=m 4 10 hp=1000 galð  Þ  (F:5)
                 V                                                    but to hedge our bets, let P ¼ 36 W (or the next
                                                                      larger mixer available in a catalog). Actually, to
            Example F.6 illustrates the application.                  select an even larger size such as 224 W would
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