Page 159 - High Power Laser Handbook
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128    Diode Lasers                                                                                                      Semiconductor Laser Diodes    129


                        140                                       T      = 25°C


                        120
                       Power ex-fiber, W: Power efficiency (%)  100  Heatsink



                         80


                         60

                         40

                         20


                          0
                            0     2     4     6     8     10    12    14    16
                                                 Current CW (A)
                      Figure 5.23  Spatial-multiplexed, high-brightness, multimode E-O characteristics.
                      An output power of 100 W is achieved at 50 percent PCE at 25°C.


                      forecasting of the failure rate during field deployment. Package reli-
                      ability is analogous to chip reliability in that a multicell life test should
                      be used to derive a model with operating parameters, such as optical
                      power and temperature. As compared with chip multicells, new fail-
                      ure mechanisms may appear inside the package at relatively lower
                      temperatures  (> 85ºC).  High-temperature  storage  (HTS)  may  be
                      extrapolated via activation energy to predict coupling stability versus
                      time at the use conditions; however, it is insufficient for predicting
                      the  lifetime  during  operation  if  optical  feedback  or  contamination
                      from inside the package degrades the laser facet. Analogous to laser
                      diode modeling, both random and wear-out failure mechanisms are
                      presumed to occur that should be independently assessed during the
                      multicell study. Package life testing is therefore needed to corroborate
                      the results of the chip multicell model.
                         Typically, the greatest threat to long-term power stability is related
                      to lens attachment. Low NA testing should be included to quantify
                      the true stability, because standard 0.22 NA fiber obscures lens move-
                      ment up to several micrometers and leads to optimistically forecasted
                      alignment stability.
                         For most industrial applications, the failure rate from all package
                      failure-mode contributions should be small compared with the laser
                      diode  failure  modes.  However,  due  to  limited  acceleration  factors
                      (i.e.,  maximum  temperature)  for  package  multicells,  large  sample
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