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                                     Larger pulley    the pulleys be used  with maximum possible diameters
                                        dia D         and distance between their centres be maintained as more
                                                      than the diameter of the larger pulley.

                                                      Selection of V-Belts
                                                      The load-transmitting  capacities  of  a  single V-belt,  at
                                                      180" arc of contact, are provided by the belt manufacturer
                                                      as standard selection data for the user for different areas
                                                      of belt cross-sections and speed of the faster shaft. We
                 -C-                                  have provided this data for a leading manufacturer, for
                           C>D                        belts of section D, in Table 8.4, to illustrate the selection
                          but c d+ D
                                                      of V-belts for the drive of Example 8.2.
           Figure 8.10  Angle of contact with a flat-belt drive   Figure 8.12 shows the arc of contact, i.e. the contact
                                                      angle,  the  belt  would  make  with  the  pulley. As  for  a
                                                      motor  a belt  is  also  subject to unfavourable  operating
                                                      conditions  that  require  deratings  depending  upon  the
       Table 8.2  Specification of flat belts         working conditions, arc of contact and the length of the
                                                      belt selected as noted below:
       Quality          Type of ducka   Nominal weight
                                        (glm2)        1  Service factor (SF)
                                                        This will depend upon the type of drive, the torque
       Soft             28              845             requirement and operations in hour per day etc. The
                        32              950
                                                         subsequent deratings are the same for all manufacturers
       Hard             31              910              and we provide these in Table 8.5.
                        34              970           2  Correction for length of belt
                                                        The longer the belt, the larger the load it can transmit
       aAs in IS 5996                                   and vice versa. These factors are also the same for all
       Source  IS 1370. See also IS0 22                 manufacturers, as shown in Table 8.6.
                                                      3  Correction for arc of contact
                                                        The standard ratings of belts are provided at 180" arc
       8.5.2  V-Belts                                   of contact. The smaller the diameter or the higher the
                                                         speed of the smaller pulley, the smaller will be this
       These are short centre drives unlike flat belt drives. The   angle and vice versa. The load-transmitting capacity
       belt slip in such drives is negligible. The recommended   of  the belt  diminishes  with  reduction  of  this  angle
       maximum power that  can be transmitted through  such   and we show this factor in Table 8.7. A contact angle
       belts of different cross-sectional areas is provided by the   less than 120" would exert more centrifugal forces on
       belt manufacturer. The normal cross-sections of V belts   the motor shaft and the driving-end  (DE) bearing. If
       in practice are given in Table 8.3. The cross-section of a   this  is the  case the  shaft and the  DE  bearing,  may
       belt  depends upon the power to be transmitted and its   need reinforcement, the provision of  a jack shaft, or
       speed. To select the appropriate  section  of the belt for   an additional support at the far end of the motor shaft.
       the required  transfer  of  load  refer  to Figure  8.11  also   Figures 8.15 and 8.16 show the arrangement of a jack
       provided  by  the  manufacturer.  It is recommended  that   shaft and an additional support at the far end of the
                                                        shaft respectively. Such a situation must, however, be
                                                        avoided, as far as possible.
                                                            In Example 8.2 we illustrate a step-by-step pro-
       Table 8.3  Nominal cross-sections of V-belts and their code   cedure to select the most appropriate size and length
       numbers                                            of  belts  and  pulley  sizes  to transmit  a  particular
                                                          load.
       Belt  section   Area of cross-section
                   in mm2 W.T (approx.)
                                                      Example 8.2
                                                      Consider a reciprocating compressor operating in a process
                                                      plant and using a motor of 110 kW, 980 r.p.m. The compressor
                                                      is  required  to  operate  at  825  r.p.m.  through  V-belts.  The
                                                      approximate centre  distance  between the  motor  and  the
                                                      compressor  may be considered as 1 m.
                                     \  I               We  can  adopt  the  following  procedure  to  select  the
                        22 x14       \  I
                                                      recommended belt sizes:
                        32 x 19           40'
                                       (angle of V-belt)
                        38  x23                       1  Determine the design power of transmission
                                                        Design power = motor rating x SF
       Based on IS 2494-1: See also IS0 4184            Assuming the motor to be switched  DOL and operating
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