Page 38 - Industrial Process Plant Construction Estimating and Man Hour Analysis
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8 Industrial process plant construction estimating and man-hour analysis



              Template 1.4
              Calculate the regression line for the historical data in Example 1.4 and plot the
              results.
              Scope of field work for boiler tube replacement
                 Remove and install new boiler generating tubes
                 Boiler scaffold, rigging, drum internals and remove boiler trim
                 Remove soot blowers and casing
                 Remove tubes and install new tubes
                 Reinstall casing, trim, soot blowers, test, and clean up.
              Data for input: man-hours for field installation of new boiler generating tubes
                 Quantity (y): R1 ¼1.0, 2.0, 4.0, and 5.0
                 Man-hour (x):R2 ¼172, 210, 525.2, and 746



              TABLE 1.4.1 Linear regression: Fitting a straight line man-hour quantity
              Description                                     x        y
              Boiler tube replacement
              Boiler scaffold, rigging, drum internals, and remove boiler trim  172  1.0
              Remove soot blowers and casing                  210      2.0
              Remove tubes and install new tubes              515.2    4.0
              Reinstall casing, trim, soot blowers, test and clean up  746  5.0




               COVAR (R1, R2)¼COVAR (D172-D175; E172-E175) 363.30
               VARP (R2)¼VARP (E172-E175)    55151.1200
               SLOPE (R1, R2)¼Slope (E172-E175; D172-D175)  0.0066
               INTERCEPT (R1, R2)¼INTERCEPT (E172-E175; D172-D175)    0.2939
               Excel chart capabilities are used to plot the regression line. Set Fig. 1.4.1.
               Use Excel’s chart capabilities to plot the graphical straight line given by the
            equation y¼a+bx .
               To use the Excel chart capabilities, highlight the range D172-E175, and
            select Insert, Scatter Chart, Chart Elements, Axis, Axis Titles, Chart Title,

                  6.0  y = 0.0066x + 0.2939                     Series1
                  5.0
                 Quantity  4.0                                  Linear (Series1)
                          2
                         R  = 0.9573
                  3.0
                  2.0
                  1.0
                  0.0                                           Linear (Series1)
                    0       200      400      600     800
                                  Man-hours
            FIG. 1.4.1 Install new boiler generating tubes.
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