Page 126 - Injection Molding Advanced Troubleshooting Guide
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13.1 Cavity Pressure Technology  113



             ƒ Plastic fill rate
             ƒ Cavity balance
             ƒ Viscosity shift in material
             ƒ Gate seal
             ƒ Pack rate
             ƒ Pressure drop across the cavity
             ƒ Cooling rate
             ƒ Mold or clamp deflection
             ƒ Valve gate actuation
             ƒ Process changes
             ƒ Machine performance
          All of the above data is collected on every shot and can be set up with alarm bands
          to determine if the part is good or bad while it is still in the mold.
          Figure 13.2 shows typical data from an RJG eDART  monitoring system. Curves for
                                                     ®
          machine pressure, screw displacement, and cavity pressure are displayed.






                                                                    Screw
                                                                 displacement






                                   Machine
                                   pressure






                                               Cavity
                                              pressure

          Figure 13.2  Typical process monitoring data from RJG eDART ®

          Standard points of interest in reading these curves are:
             ƒ Data reads from left to right. Start of injection is in the lower left-hand corner
           (0,0 corner).
             ƒ Time increases from left to right along the horizontal axis.
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