Page 251 - Know and Understand Centrifugal Pumps
P. 251

Know and Understand Centrifugal Pumps












                         t
            Tolerance
                   Impeller Wear Ring










         factory setting. This setting is  based on the operating temperature of
         the  application.  Let’s  consider  how  much  money  the  lost  efficiency
         costs. We will use some formulas from Chapter 5 in this book on useful
         work and efficiency.

                           0.000189 x GPM x TDH x $Kwh x sp.gr. x 8,760
         Cost per year =
                                        Eff. Pump x Eff. Motor
         where:  0.000189  =  Conversion factor
                 GPM  =  Gallons per Minute
                 TDH  =  Total Dynamic Head
                 $Kwh  =  Cost per Kilowatt-hour
                 sp.gr.  =  Specific Gravity
                 8,760  =  Hours in a year
                 Eff. Pump  =  Pump Efficiency
                 Eff. Motor  =  Motor Efficiency
         To show cost increase, consider this newly installed pump in a properly
         designed system. We have the following values:
                 GPM  =  2,000gpm
                 TDH  =  120ft.
                 $Kwh  =  $0.10
                 sp.gr.  =  1 (water)
                 Eff. Pump  =  77%
                 Eff. Motor  =  93%
         The electricity cost to run this pump for a year is $55,450.80.

         Mer being in line for six months,  this pump is disassembled and it is
         noted that the tolerance in the wear bands has opened 0.004 inch from



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