Page 249 - Know and Understand Centrifugal Pumps
P. 249

Avo i d i n g We a r


                               in Centrifugal



                               Pumps








        Introduction

          In the moment  of starting a new pump,  that pump  is  headed  for the
          day when it will need repair even if the design and operation is correct.
          One factor that determines the repair is internal wear. Imagine an ideal
          application where  the pump is  operating at its  BEP and the system is
          stable. Does this condition ever exit? If you answer yes, you are one of
          fortunate  few.  However  at some point,  even if it does not  break,  the
          pump  will  go  to  the  shop  because  of  internal  wear.  This  chapter
          presents  different  sources  of internal  wear  and  suggestions  to extend
          the useful running time of the pump.



        Erosion

          Erosion  is  the  wear  of  the  pump  internal  parts  by  suspended  solid
          particles contained in the fluid being pumped. The most affected parts
          are: wear  rings,  shaft sleeves, packing,  mechanical seal  faces, lip seals,
          the pump casing and the impeller.

          Erosion can be caused by small particles not visible to the human eye,
          like  dissolved minerals in  ‘hard water.’  Larger  solids  like  sand,  boiler
          scale, and rust can also cause serious erosion inside the pump.

          The  fluid  being  pumped  is  often  not  well  defined.  Terminology  like
          well water, industrial effluent, raw water, boiler feed water, condensate
          water,  etc.,  is  usually  the  only  definition  we  have  of  the  fluid  being
          pumped. Any of these fluids can contain several concentrations of solids
          that cause erosion and wear inside the pump.
          When the liquid being pumped is known to have a large concentration
          of  solids, the  materials  inside  the pump  should  be  changed  to  more
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