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                    16          Assurance Practices for

                                Microelectromechanical


                                Systems and


                                Microstructures in


                                Aerospace



                                M. Ann Garrison Darrin and Dawnielle Farrar



                    CONTENTS

                    16.1  Introduction................................................................................................ 348
                         16.1.1 Commercial vs. Space Environment............................................ 348
                         16.1.2 Tailoring of Test Plans................................................................. 349
                    16.2  Design Practices for the Space Environment............................................ 350
                         16.2.1 Life Cycle Environment Profile................................................... 350
                         16.2.2 De-Rating and Redundancy.......................................................... 351
                    16.3  Screening, Qualification, and Process Controls........................................ 352
                         16.3.1 Design through Fabrication.......................................................... 352
                         16.3.2 Assembly and Packaging Qualification/Screening
                                Requirements ................................................................................ 353
                                16.3.2.1 MIL-PRF-38535 Integrated Circuits
                                        (Microcircuits) Manufacturing, General
                                        Specification................................................................. 353
                                16.3.2.2 MIL-STD-883 Test Method Standard,
                                        Microcircuits ................................................................ 353
                         16.3.3 Packaging and Handling............................................................... 356
                    16.4  Reviews...................................................................................................... 358
                    16.5  Environmental Test.................................................................................... 360
                         16.5.1 Sample Environmental Component Test Requirements.............. 360
                                16.5.1.1 Test Tolerances............................................................ 361
                                16.5.1.2 Test Documentation..................................................... 361
                                16.5.1.3 Test Methodology........................................................ 363
                                16.5.1.4 Protoflight Testing ....................................................... 364
                                16.5.1.5 Acceptance Testing...................................................... 364
                                16.5.1.6 Comprehensive Performance Testing.......................... 365
                                16.5.1.7 Limited Performance Testing...................................... 365



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