Page 171 - Machinery Component Maintenance
P. 171

Process Muchiner!  Piping   153

                                              Table 4-3
                     Torque Values (Foot-Pounds) to Achieve 40,000 PSI Bolt Stress with
                              Lubricated Bolts, Nuts, and Bearing Surfaces.
                                                                     Final Torque
                      Bolt          Initial     Intermediate    Torque      Tension
                  Diameter (In.)    Torque        Torque         ft-lbs       Ibs

                       518            30            45             60         8,080

                       %J             40            70            loo        12.080
                       ‘lx            80           120            1 60       16.760

                       1             I00           170            240        22,040

                  * NOTE:  Use values for joints which contain Aluminum (Type 6061-T6)
                   jlunps.





                      been tightened once. Repeat this operation as many times as neces-
                      sary until the  No.  1 bolt torque is not  less than  80% of the initial
                      torque setting after the last crisscross tightening sequence.
                      Set the torque wrench to the next increment and continue tightening
                      in the crisscross pattern and resetting until the final torque has been
                      reached in all bolts. However, after completing the last tightening se-
                      quence at the final torque setting, the No.  1 bolt torque shall not be
                      less than 90% of the final torque value.  Always use the crisscross
                      pattern and each tightening sequence must terminate at the last num-
                      bered bolt.
                      When  a  flanged joint  is torqued  and accepted,  a car  seal  shall  be
                      placed from bolt end to bolt end and both flanges shall be sprayed
                      with white paint in such a position that it can be seen from grade.




                  Hot Bolting and Leakage Control
                    Hot bolting during startup and during process runs has been found to
                  be an important factor in minimizing flange leakage. During heat-up and
                  because  of temperature changes, the bolts and gaskets  deform perma-
                  nently. This causes a  loss  of bolt  stress after the temperature changes
                  have smoothed out. Hot bolting helps correct this.
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