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Chapter 7    Bearings, Couplers, Gears, Screws, and Springs         205




               FIGURE 7-17 A gearhead motor with a flatted shaft makes it easier to attach components
               with set screw hubs (credit: ServoCity).



















               If the motor you need does not have a flat section to the shaft, you can always file in
               a small patch with a metal file. Others have grooves (called keyways) cut out of the
               motor shaft and mate with a component with a matching key cutout. Some motors
               even come with a tapped hole in the shaft so you can screw components directly into
               them. At the very least, you should take a file or sandpaper to a circular motor shaft
               to give it some texture to better enable components to hold onto it.

               Attaching Components to Motor Shafts
               If you’re really lucky, you can find a motor that has
               a wheel or other component that matches the    FIGURE 7-18 Components with
                                                              set screw hubs, like this gear from
               shape of your motor’s output shaft. For example,
                                                              ServoCity, are easy to attach to
               Solarbotics sells a great little DC gearhead motor kit  motors (credit: ServoCity).
               (www.solarbotics.com/products/gmpw_deal/) that
               includes a motor with a shaft that’s flatted on both
               sides, a wheel with a matching profile, and a
               mounting screw to keep the wheel in place.

               If you’re not that lucky, make your life easier by
               searching for components (gears, pulleys, sprockets,
               and so on) that come with a hub. A hub slides onto
               your motor shaft and is secured with a set screw or
               clamp (see Figure 7-18). Some components come
               with hubs but without a set screw or clamp to
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