Page 632 - 04. Subyek Engineering Materials - Manufacturing, Engineering and Technology SI 6th Edition - Serope Kalpakjian, Stephen Schmid (2009)

Qualitative Problems 6 I 3

BIBLIOGRAPHY

ASM Handbook, Vol. 16: Machining, ASM International, Metal Cutting Tool Handbook, 7th ed., Industrial Press, 1989.
1989. Nachtman, E.S., and Kalpakjian, S., Lubricants and
ASM Handbook, Vol. 3: Properties and Selection: Stainless Lubrication in Metalworking Operations, Marcel
Steels, Tool Materials and Special Purpose Metals, Dekker, 1985.
ASM International, 1980. Roberts, G.A., Krauss, G., and Kennedy, R., Tool Steels,
ASM Specialty Handbook: Tool Materials, ASM 5th ed., ASM International, 1997.
International, 1995. Shaw, M.C., Metal Cutting Principles, 2nd ed., Oxford,
Astakhov, V, Tribology of Metal Cutting, Elsevier, 2007. 2005.
Byers, ].P. (ed.), Metalworking Fluids, 2nd ed., CRC Press, Sluhan, C. (ed.), Cutting and Grinding Fluids: Selection and
2006. Application, Society of Manufacturing Engineers, 1992.
Davim, ].P. (ed.), Machining: Fundamentals and Recent Smith, G.T., Cutting Tool Technology: Industrial Handbook,
Advances, Springer, 2008. Spinger, 2008.
Davis, ].R. (ed.), Tool Materials, ASM International, 1995. Stephenson, D.A., and Agapiou, ].S., Metal Cutting Theory
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Springer, 2009. Trent, E.M., and Wright, P.K., Metal Cutting, 4th ed.,
Komanduri, R., Tool Materials, in Kirk-Otbmer Encyclopedia Butterworth-Heinemann, 1999.
of Chemical Tecbnology, 4th ed., Vol. 24, 1997. Tool and Manufacturing Engineers Handbook, 4th ed., Vol. 1:
Machinery’s Handbook, Industrial Press, revised periodically. Machining, Society of Manufacturing Engineers, 1983.

REVIEW QUESTIONS

22.l. What are the major properties required of cutting-tool 22.7. Explain how cutting fluids penetrate the tool-chip
materials? Why? interface.
22.2. What is the composition of a typical carbide tool? 22.8. List the methods by which cutting fluids are typically
22.3. Why were cutting-tool inserts developed? applied in machining operations.
22.4. Why are some tools coated? What are the common 22.9. Describe the advantages and limitations of (a) single-
coating materials? crystal and (b) polycrystalline diamond tools.
22.5. Explain the applications and limitations of ceramic 22.|0. What is a cermet? What are its advantages?
tools. 22.l l. Explain the difference between M-series and T-series
22.6. List the major functions of cutting fluids. high-speed steels.

QUALITATIVE PROBLEMS

22.l2. Explain why so many different types of cutting-tool 22.|7. Explain the economic impact of the trend shown in
materials have been developed over the years. Why are they 1=ig_22.6.
still being developed further? 22.l8. Why does temperature have such an important effect
22.l 3. Which tool-material properties are suitable for inter- on tool life?
rupted cutting operations? Why? 22.19. Ceramic and cermet cutting tools have certain ad-
22.I4. Describe the reasons for and advantages of coating vantages over carbide tools. Why, then, are they not com-
cutting tools with multiple layers of different materials. pletely replacing carbide tools?
22.l5. Make a list of the alloying elements used in high- 22.20. Can cutting fluids have any adverse effects in ma-
speed steels. Explain what their functions are and why they chining? If so, what are they?
are so effective in cutting tools. 22.2|. Describe the trends you observe in Table 22.2.
22.l6. As stated in Section 22.1, tool materials can have 22.22. Why are chemical stability and inertness important
conflicting properties when used for machining operations. in cutting tools?
Describe your observations regarding this matter.