Page 635 - 04. Subyek Engineering Materials - Manufacturing, Engineering and Technology SI 6th Edition - Serope Kalpakjian, Stephen Schmid (2009)
P. 635

Chapter 23  Machining Processes: Turning and Hole Making

                                                                     .                   i §§ §“    I
                                                  ii Depth


                                       Feed, f 4-    Too'           /

                                           (a) Straight turning  (b) Taper turning        (c) Profiling




                                             g§_ ='V;;   fi?                               Vé,‘  +

                                          (d) Turning and            (e) Facing         (f) Face grooving
                                         external grooving



                                                  D                   "=             ri          V
                                                     Q;




                                          (g) Cutting with         (h) Boring and          (i) Drilling
                                            a form tool           internal grooving


                                                                    Qllllllllllllllllll   ror   Workpiece

                                            '    >‘a'


                                                                                             <->
                                                                                        t'tt
                                           (j) Cutting off         (k) Threading          (l) Knurling

                                   FIGURE 23.1  Miscellaneous cutting operations that can be performed on a lathe. Note that
                                   all parts are circular-a property known as axisymmetry. The tools used, their shape, and the
                                   processing parameters are described throughout this chapter.


                                        Facing: to produce a flat surface at the end of the part and perpendicular to its
                                        axis (Fig. 23.1e), useful for parts that are assembled with other components.
                                        Face grooving produces grooves for applications such as O-ring seats
                                        (Fig. 23.1f).
                                        Cutting with form tools: (Fig. 23.1g) to produce various axisymmetric shapes
                                        for functional or aesthetic purposes.
                                        Boring: to enlarge a hole or cylindrical cavity made by a previous process or to
                                        produce circular internal grooves (Fig. 23.1h).
                                        Drilling: to produce a hole (Fig. 23.1i), which may be followed by boring to im-
                                        prove its dimensional accuracy and surface finish.
                                        Parting: also called cutting off, to cut a piece from the end of a part, as is done in
                                        the production of slugs or blanks for additional processing into discrete prod-
                                        ucts (Fig. 23.1j).
                                        Threading: to produce external or internal threads (Fig. 23.1k).
                                        Knurling: to produce a regularly shaped roughness on cylindrical surfaces, as in
                                        making knobs and handles (Fig. 23.1l).
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