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130   •  Chapter 4  /  Imperfections in Solids

                       EXAMPLE PROBLEM 4.5

                         Grain-Size Computations Using ASTM and Intercept Methods
                         The following is a schematic micrograph that represents the microstructure of some hypothetical
                         metal.
                            Determine the following:
                        (a)  Mean intercept length
                        (b)  ASTM grain-size number, G  using Equation
                            4.19a

                         Solution
                        (a)  We first determine the magnification of the
                            micrograph using Equation 4.20. The scale bar
                            length is measured and found to be 16 mm,
                            which is equal to 16,000 
m; and because the
                            scale bar number is 100 
m, the magnification
                            is
                                        16,000 
m
                                   M =           = 160*
                                         100 
m
                            The following sketch is the same micrograph
                            on which have been drawn seven straight lines
                            (in red), which have been numbered.
                               The length of each line is 50 mm, and thus    2                      3
                            the total line length (L T  in Equation 4.16) is  1
                                (7 lines)(50 mm/line) = 350 mm
                                                                          4
                            Tabulated next is the number of grain-boundary
                            intersections for each line:                5

                                             Number of Grain-           6
                            Line Number    Boundary Intersections
                                 1                 8
                                 2                 8
                                 3                 8                  7
                                 4                 9
                                 5                 9
                                 6                 9
                                 7                 7
                               Total              58

                            Thus, inasmuch as L T    350 mm, P   58 grain-boundary intersections, and the magnifica-
                            tion M   160 , the mean intercept length / (in millimeters in real space), Equation 4.16, is
                            equal to
                                           L T
                                         / =
                                           PM
                                                        350 mm
                                          =                                  = 0.0377 mm
                                           (58 grain boundary intersections)(160*)
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