Page 209 - Mechanical Engineer's Data Handbook
P. 209

MANUFACTURING TECHNOLOGY                                                          197


                                                            INVESTMENT CASTING









                                                               Turbine biada















         5.8.2   Shell moulding

         This is a form of sand casting done using a very fine
         sand mixed with synthetic resin. The pattern is made of
         machined  and  polished  iron.  The  sand  mixture  is
         blown  into  a  box  containing  the  pattern  which  is
         heated  to  produce  a  hard,  thin  (6-10mm)  mould
         which is split and removed from the pattern and then
         glued together. It is a high-speed process, producing
         highly accurate castings.

         5.8.3   Investment artlng (lost wax
         casting)
         Wax  patterns  are  made  from  a  permanent  metal
         mould.  The  wax  patterns  are  coated  with  ceramic
         slurry which is hardened and baked so that the wax is
         melted out. The cavity is filled with molten metal to
         give a precision casting. Any metal can be cast using
         this process.










                                                                 Fan impeller
           Wax panern
                             .ylil  ofceramic
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