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Chapter  1  Introduction to Control Systems

                           designed  devices and products. These uncertainties  are embodied  in  the idea  of un-
                           intended  consequences or risk. The result  is that  designing a system  is a risk-taking
                           activity.
                               Complexity, trade-off, gaps, and  risk  are inherent in designing new systems and
                           devices. Although they can be minimized by considering all the effects  of a given de-
                           sign, they are always present  in the design process.
                               Within  engineering  design, there  is a fundamental  difference  between  the  two
                           major  types  of  thinking  that  must  take  place: engineering  analysis  and  synthesis.
                           Attention  is focused  on models of the physical systems that are analyzed to provide
                           insight and that indicate directions for improvement. On the other hand, synthesis is
                           the process by which these new physical configurations  are created.
                               Design  is a process  that  may proceed  in  many  directions  before  the  desired
                           one is found.  It is a deliberate process by which a designer creates something new
                           in  response  to  a recognized  need  while  recognizing  realistic constraints. The de-
                           sign  process  is inherently  iterative—we  must  start  somewhere!  Successful  engi-
                           neers  learn  to  simplify  complex  systems  appropriately  for  design  and  analysis
                           purposes. A gap between the complex physical system and the design model is in-
                           evitable. Design  gaps  are intrinsic  in the  progression  from  the  initial  concept  to
                           the  final  product. We know intuitively  that  it  is easier  to  improve  an initial  con-
                           cept incrementally than to try to create  a final  design  at the start. In other words,
                           engineering  design  is not  a  linear  process. It  is  an  iterative, nonlinear,  creative
                           process.
                              The main approach to the most effective  engineering design is parameter analy-
                           sis and optimization. Parameter analysis is based on (1) identification  of the key pa-
                           rameters, (2) generation  of the system configuration,  and (3) evaluation  of how well
                           the  configuration  meets  the  needs. These  three  steps  form  an iterative  loop. Once
                           the  key parameters  are  identified  and  the  configuration  synthesized, the  designer
                           can optimize the parameters. Typically, the designer  strives to identify  a limited  set
                           of parameters  to be  adjusted.



          1.5  CONTROL SYSTEM      DESIGN

                           The design  of control systems  is a specific  example  of engineering  design. The goal
                           of control engineering design is to obtain the configuration, specifications, and iden-
                           tification  of the key parameters  of a proposed system to meet an actual need.
                              The  control  system  design  process  is  illustrated  in  Figure  1.17.  The  design
                           process consists  of seven main building blocks, which we arrange into three groups:
                              1. Establishment of goals and variables to be controlled, and definition  of specifications
                                (metrics) against which to measure  performance
                              2.  System definition  and modeling
                             3.  Control system design and integrated system simulation  and analysis

                              In each chapter  of this book, we will highlight  the connection  between  the de-
                           sign process illustrated  in Figure  1.17 and the main topics of that chapter. The objec-
                           tive  is  to  demonstrate  different  aspects  of  the  design  process  through  illustrative
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