Page 154 - Modular design for machine tools
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114   Modular Design Guide and Machine Tools Description

               TABLE 3-2    Comparison of Characteristic Features between Functional and
               Structural Descriptions

                Description
                          Description procedure  Simplicity  Application areas
                 method
                                                         Functional analysis of machine
                                                                 tools
                                           The very ease of
                         Implicit representation            Decision of qualitative
                            of flow of force  description:  configuration similarity
                                           Only elementary
                          Representation using          Prediction of variants from basic
                Functional  linear and rotational   knowledge about   structure
                                            machine tools
                         movements in direction           Computer-aided drafting for
                         of X, Y and Z axes, and   & manufacturing   concept drawing
                                            procedures is
                             around them                 Automatized process planning
                                             required
                                                           Structure analysis from
                                                             ergonomics aspect
                                                         Classification of machine tools
                         Explicit representation  Certain difficulties   Structural analysis of machine
                            of flow of force  in description:    tools
                          Representation using   Deep knowledge
                 Structural                             Evaluation of structural similarity
                          GT codes and flow  about machine   Generation of structural
                           of force (structural  tool structures is   configuaration (variant and
                              pattern)       required
                                                               free types)

                 As a result, the designer must choose either the functional or the
               structural description depending on the purpose of the application, as
               already shown in Table 3- 2.
                 The functional description can, in principle, be handled more easily
               than the structural description, because it consists of the combination
               of the leading traveling and rotational movements of the machine tool,
               i.e., linear (X, Y, Z) and rotational (A, B, C) motions in Cartesian coor-
               dinates. Thus when describing the machine tool by the functional
               description, we are required to have only very simple knowledge about
               machining, whereas we are required to have some detailed knowledge
               about the machine tool structure, when representing the machine tool
               with the structural description. In the structural description, a root
               cause of difficulties lies in the correct recognition of dimensional, func-
               tional, and performance specifications of each structural body compo-
               nent, to represent it with a proper GT (group technology) code.
                 In the machine tool description, furthermore, the concept of FOF (flow
               of force, Der Kraftfluß) is very important, although the concept itself is
               very simple. In fact, as will be shown, the FOF is employed implicitly
               and explicitly in the functional and structural descriptions, respectively.
               In this context, Jäger suggested that the definitions of the FOF so far
               proposed, e.g., by Schöpke, Saljé, Königsberger, and others differ from
               one another, and Jäger proposed to use the term der Wirkkreis (effective
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