Page 29 - Pipeline Pigging Technology
P. 29

Pipeline  Pigging  Technology






                              PIGGING  DURING OPERATION
                                           1
             1                   1                1               1
        SEPARATION        IMPROVING  FLOW    CORROSION         METER
        OF PRODUCTS       EFFICIENCY         INHIBITION        PROVING




        Multiproduct lines  Removal  of sand and  Batching with  Calibration of
                          wax from oil lines  inhibitor        flow  meters
        Dewatering
                          Clearance of dirt and  Water drop-out
                          condensate from gas  removal
                          lines


                        Fig.3. Pigging during operation.



     no mixing takes place, a train of two or three batching pigs could be launched
     with the new product  in  between.

        Wax removal


        Some  crude  oils  have  a  tendency  to  form  wax  as  they  cool.  The  wax
     crystallizes onto the pipe wall reducing the diameter and making the surface
     rough. Both effects reduce  the flow efficiency of the pipeline such that more
     pumping energy must be expended to transport  the  same volume of oil.
        A variety of cleaning and scraping pigs is available to remove the wax; most
     work on the principle of having a by-pass flow through the body of the pig,
     over the brushes or scrapers, and out to the front. This flow washes tne wax
     away in front of the pig. The action of the pig also polishes wax remaining on
     the pipe wall, leaving it smooth  with  a low hydraulic  resistance.
        There  are  alternatives to  pigging for  this application.  For example,  it is
     possible  to  add  pour-point  depressants  to  inhibit wax  formation, or  it  is
     possible  to add flow improvers  which  reduce  turbulence  and increase  the
     hydraulic  efficiency  of  the  pipeline.  For a  given  pipeline,  the  choice  will
     depend  on  the  reduction  in pumping costs  against  the  cost of pigging  or
     chemical  injection,  if  indeed  there  is  a  net  gain.  Regular  pigging  does,

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