Page 27 - Pipeline Rules of Thumb Handbook
P. 27

14    Pipeline Rules of Thumb Handbook

           This plot of water volume versus glycol volume at various  represent 2, 20, 2,000, etc. Proceed along the 45° line from
         conditions of temperature and percent of glycol in the system  Point A to Point B at the intersection with the 16°F line.
         makes winterizing field engines relatively easy.       Then, move from Point B to Point C and read 160 on the
                                                               water volume axis. This is the amount of water the system
           Example. Determine the amount of glycol to be used in  should contain. Move from Point B to Point D on the glycol
         a 200 gallon system for protection to 16°F.           axis and read 40. This is the amount of glycol that must be
           To use the chart, first find the total system capacity, 200  added to the system.
         gallons, at Point A on the water volume axis. Point A also can

         How to determine glycol requirements to bring a system to a desired temperature protection level


           Solve the equation below to find the number of gallons of  1,200 gallon system to give protection to -10°F. Glycol in the
         aqueous solution that must be removed and replaced with  system determined by Hydrometer test is 28 percent (0.28
         glycol.                                               fraction). The published figure for -10°F protection is 519
                                                               gallons of glycol in the 1,200 gallon system.
             D
         d =
             B
                                                                 Then: Gallons of glycol in system
         where d = gallons of aqueous solution to be removed from      = 1,200 ¥ 0.28 = 336 gallons
                    the system and replaced with equal number of
                                                                       D = 519 - 336 = 183 gallons difference
                    gallons of glycol
                                                                       and B = 1.0 - 0.28 = 0.72
                D= total gallons of glycol required for protection at
                    desired temperature less gallons of glycol in         183
                    original system                              Thus: d =  072  = 254  gallons
                                                                           .
                B = 1.0 - fraction of glycol in system
                                                               Therefore 254 gallons of existing aqueous solution need to be
           Example. Find the number of gallons of existing aqueous  removed and replaced with 254 gallons of glycol for the
         solution that must be removed and replaced with glycol in a  desired protection to -10°F.

         Weight in pounds of round steel shafting

          Diameter                                     LENGTH IN FEET                                       Weight
          of Shaft,                                                                                           Per
           Inches  1    2    3   4    5    6    7     8     9    10   12    14   16    18   20    22   24    Inch

         15  .  .  .  .  .  2  5  7  9  12  14   16   19    21    23   28    33   37    42   47    51   56    .195
           / 16
          3
         1 / 16  .  .  .  .  4  8  11  15  19  23  26  30   34    38   45    53   60    68   76    83   91    .314
          7
         1 / 16  . . . .  6  11  17  22  28  33  39   44    50    55   66    77   88    99  110   121  133    .460
          11
         1 / 16  . . . .  8  15  23  30  38  46  53   61    68    76   91   107  122   137  152   167  183    .634
          15
         1 / 16  . . . .  10  20  30  40  50  60  70  80    90   100  120   140  161   181  201   221  241    .835
          3
         2 / 16  . . . .  13  26  38  51  64  77  90  102  115   128  153   179  205   230  256   281  307    1.06
          7
         2 / 16  . . . .  16  32  48  63  79  95  111  127  143  159  190   222  254   286  317   349  381    1.32
          11
         2 / 16  . . . .  19  39  58  77  97  116  135  154  174  193  232  270  309   348  386   425  463    1.61
          15
         2 / 16  . . . .  23  46  69  92  115  138  161  184  208  231  277  323  369  415  461   507  553    1.92
          3
         3 / 16  . . . .  27  54  81  109  136  163  190  217  244  272  326  380  435  489  543  598  652    2.26
          7
         3 / 16  . . . .  32  63  95  126  158  189  221  253  284  316  379  442  505  568  631  695  758    2.63
          11
         3 / 16  . . . .  36  73  109  146  182  218  255  291  328  364  437  510  582  655  728  801  874   3.03
          15
         3 / 16  . . . .  41  83  124  166  207  248  290  331  373  414  497  580  662  745  828  911  994   3.45
          7
         4 / 16  . . . .  53  105  158  210  263  315  368  421  473  526  631  736  841  946  1052  1157  1262  4.38
          15
         4 / 16  . . . .  65  130  195  260  326  391  456  521  586  651  781  911  1041  1172  1302  1432  1562  5.43
         5  . . . . . .  67  134  200  267  334  401  467  534  601  668  801  935  1068  1202  1335  1469  1602  5.56
          7
         5 / 16  . . . .  79  158  237  316  395  474  553  632  711  790  947  1105  1263  1421  1579  1737  1894  6.58
          1
         5 / 2  . . . . .  81  162  242  323  404  485  565  646  727  808  969  1131  1292  1454  1615  1777  1938  6.73
          15
         5 / 16  . . . .  94  188  282  377  471  565  659  753  847  941  1130  1318  1506  1695  1883  2071  2259  7.85
         6  . . . . . .  96  192  288  385  481  577  673  769  865  961  1154  1346  1538  1731  1923  2115  2307  8.01
          1
         6 / 2  . . . . . 113  226  338  451  564  677  790  903  1015  1128  1354  1579  1805  2031  2256  2482  2708  9.40
         7  . . . . . . 131  262  393  524  654  785  916  1047  1178  1309  1570  1832  2094  2355  2677  2878  3140  10.90
          1
         7 / 2  . . . . . 150  300  451  601  751  901  1051  1202  1352  1502  1803  2103  2403  2704  3004  3305  3605  12.52
         8  . . . . . . 171  342  513  684  855  1024  1196  1367  1538  1709  2051  2303  2734  3076  3418  3760  4102  14.24
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