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78                                    Mechanical Behaviour of Plastics

               Therefore,
                                   2 x 5.5 x 2
                               E=             = 0.34%
                                      802
               From the creep curves for acetal, at 1 month  (2.6 x  lo6 s) and 0.34% strain,
               the modulus  (0,'~) is approximately 1.3 GN/m2.

               Therefore, using (2.23) and ignoring (W/12) on each side
                                       70 x 23 = 1.3 x D3

                                            D = 7.6 mm
               Hence an acetal beam 7.6 mm deep and of the same width and length as the
               aluminium beam will perform in exactly the same way when the load of 200 N
               is applied.
                 However, as will be shown in Chapters 4 and 5, it would not be good design
               practice to use a plastic beam Section 7.6 mm thick. Such a section would take
               a long time to mould and would probably have sink marks on its surface. It
               would be preferable to use thinner wall sections and introduce ribs to provide
               the desired stiffness. This is illustrated below.

               (b) Consider the flat beam  to  be replaced by  a ribbed  section as shown in
               Fig. 2.27. It is necessary for the second moment of area, I, to be the same for
               both sections. Clearly there are many permutations for the dimensions of the

                                                    W
                              4

























                             Fig. 2.27  Flat beam and ribbed section, Example 2.11
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